The Design And Implementation Of MES System For Process And Assembly Enterprises

Process-Assembly enterprises are an essential basis of production units in the global manufacturing system. And its development lever is an important indicator for a standard developed industrial country. The workshop is the Process- Assembly enterprise important place, it is not only the Process -Assembly enterprises assemblers who make the manufacturing plans, but also give feedback information in production process, and also produce large amounts of real-time information site, which makes the workshop is in respect of the entire order of production quality and production efficiency. So the production and management of information resources is the shop floor Process-assembly production system, an important part of the workshop production management largely determines the Process-assembly production efficiency and product quality. So these information collection and analysis in the workshop is particularly important, it can effectively guide the implementation of the various operations and the workshop production planning. The traditional gathering all of this information to pass by the workers, not only inefficient, but also waste a lot of human resources, the most important is that by doing so the information transfer is not necessarily comprehensive, real, and in particular Not timely. So managers in the enterprises cannot get the real-time production information in the workshop, so they cannot make effective adjustments and improvements. Thus business managers particularly want to have something to replace the workers collect real-time information on the production shop floor, and give feedback timely, even not at the scene but managers can know the real-time production information in the workshop. It is precisely because Process-assembling enterprises urgent need for this information, which makes the MES system gradually born. MES system can be Process-Assembly enterprises to make timely response and report real-time events occurring assemblers, and using the current real-time data and events to guide treatment, can effectively guide the operation of the production process, thereby enhancing the efficiency of the plant, the plant timely delivery, improve production management, but also improve the flow of logistics performance, increase production rate of return. MES also through two-way direct communication, to make Process -Assembly enterprises within the entire assembly product line offers a variety of news about the product behavior. With the continuous improvement and testing, MES system is now slowly into the Chinese factory floor, field use.This article is based on Process-assembly enterprises urgently need a set of shop floor information to effectively manage the system, which designed a suitable Process-assembly enterprises MES system, the system provide efficient and convenient platform for the processing-assembly enterprises, to improve work efficiency and production quality which plays an important role. The first part introduces the Background and MES system assembly business, but also introduces the significance of the research and design content and main content. It allows the reader to have a basic knowledge and understanding of the MES system. The second part not only made some description of the functional structure of the MES system, but also about the MES system current state of development. It describes the MES system is so important for process-assembly enterprises. The third and fourth parts focuses on the various modules of the system design, through the understanding for process-assembly enterprises, and then designed the "Basic data settings" module, "Work Order Management" module, "barcode management "module, "quality inspection" module, "rework" module, "repair" module, "packing" module, "reports" module and " TGS architecture" module. So that the entire production process are an important step in the implementation of MES system to achieve MES system for the production of these important processes real-time monitoring and feedback, make the production process transparent for managers, and even customer-oriented, so that managers can understand the production process and the real-time status information, but also make customers more confidence in this enterprise, improve corporate reputation, to win more cooperation opportunities! The fifth part is a brief summary of this paper.By observing the MES system in the process -assemble enterprise, we found the application of MES systems for the processing-assembling enterprises brought a new grid situation. So that managers no longer rely on traditional manual for the collection and transmission of information, as well as simply the quality of the data analysis, but have a more reliable source of data, saving labor costs, while improving productivity. And because the MES system with reporting module, so that managers can quickly and easily to get a variety of data for statistical analysis, and then learned that the production of the various parameters of information, even in the distance, through the MES system can also be used to understand the workshop the entire production process in real-time information. In addition, MES system quality inspection module, managers or producers can make sure the quality of each work order, so that when the quality makes the difference, you can make the right adjustments in a timely manner. In short, the entire MES system in the processing-assembling enterprise applications, making the whole Process-assembling enterprises to information technology. MES system to workshop by collecting information for analysis can be presented in real time the production site production progress through the system reports, goal achievement, the product quality status, as well as the production of man, machine, material utilization, which makes the entire production site process can be transparent, directly facing the managers, even customers themselves, so far overseas customers can understand the progress of their orders and product quality, thereby increasing customer confidence in the enterprise. At the same time application MES system, also enhance the Process-Assembly business productivity, improve competitiveness, so that in the rapid development of today’s global economy, companies are better able to meet customers’ increasingly diversified and personalized needs, and provide a strong measure to make the enterprises to cope complex and volatile market dynamics and change with the times.