Research On Monitoring Technology Of Intelligent Factory

This paper mainly focuses on the research of intelligent factory monitoring technology.The five management elements of manufacturing enterprises: "human","machine","material","law" and "environment" are the key factors determining the production quality of enterprises.Based on the design principle of saving resources,improving efficiency and facilitating management,the intelligent factory monitoring system is divided into the following functional modules according to the need of monitoring objects: access personnel Information collection module,production equipment monitoring module,product information collection management module,video monitoring,power monitoring,lighting monitoring and external electric door control module collect,process,monitor and analyze the data of each module,realize the decentralized collection and centralized monitoring of real-time data,and establish a full process automatic intelligent factory monitoring system with complete functions,Greatly improve the efficiency of personnel utilization in the intelligent factory,reduce the operation cost of the enterprise,and improve the level of industrial automation.mong them,the access personnel information collection module: the access controller communicates with the management host through thernet,and uses to write a T ? I? communication program in the development interface of the management host to connect the access controller,read the swiping content of the I card,and display the access information collected by the access controller in real time.?roduction equipment monitoring module: use ?L thernet communication to collect real-time production data parameters and variables of internal ?L controller of production line,and use ? real-time communication to monitor data on configuration software Dview2.0,so that managers can understand the production situation on site in time and make analysis and processing.?roduct information collection module: combined with barcode technology and RFID technology,scanning product barcode information with a scanning gun,developed a material management interface based on Java and established a database connection,used database management data,and realized the full life cyclesupervision of products from raw materials to semi-finished products and then to finished products according to barcode information with unique identification.?ower monitoring module: it is responsible for the real-time collection,transmission and remote monitoring of power parameters.urrent and voltage transformers are used to collect the current and voltage of each circuit.Through the reading of epm102 module,the variables are transferred to the controller ? G300,and the corresponding variables are bound on the upper computer Dview2.0 to monitor the real-time status of power parameters of each circuit.The lighting monitoring module is equipped with ?L controller in the lighting circuit,which outputs on-off signals.There are two modes: console control and Dview2.0 interface control.Through ?L free communication program,the opening,closing and stopping of the external electric door are switched through thernet,which is also realized by two control methods,i.e.operation platform and interface.In the video monitoring module: the video control is embedded in the Dview2.0 human-machine interface HMI.The DVR transmits the video data collected by all cameras in the system to the video control through the thernet to display the monitoring picture in real time.The ?L free communication program is written for the ?TZ camera,which can be controlled by the operating lever and button on the operating platform and the monitoring interface.