Research On Optimization Of Production Preparation Management Of Outsourced Welding Parts Of FAW Hongqi

"Outsourcing production preparation" is auto enterprise one of the important links in the development of new models,it refers to automobile enterprises after purchased parts and contract them out to suppliers,suppliers in accordance with the stipulations of the contract with car companies for tooling manufacturing,parts quality improvement,the purchase of equipment,personnel training and spare parts supply,to ensure the supply level assembly to reach the requirements of mass production.Among them,bi W exterior accessories are the most special and important products among all exterior accessories.Therefore,how to prepare for the production of external parts of body-in-White is the core subject that all oems must think about and have to face.Based on the theory of "PDCA cycle" as the core,the application of the "logical tree analysis","fishbone diagram analysis method","four quadrant analysis","mind mapping method","law" gantt chart project planning and operational management knowledge and methods,the welding of the faw hongqi outsourcing and a further study of the problems in production preparation,expecting to faw hongqi outsourcing from the problems existing in the welding production preparation process,analyze the root cause of the problem in the system,and through the implementation of effective countermeasures,truly improve faw hongqi rushed the life of the weldment quasi outsourcing quality and efficiency of development,For faw Hongqi to reach the grand goal of millions of vehicles to provide strong support.Countermeasures based on the implementation of the optimization of the process,especially in the white body rushed weldment outsourcing production preparation process,found that "5 M1 E " mode of thinking,namely,"man,machine,material,method,ring,measuring",not to rush weldment outsourcing production preparation process management covered completely,causes,outsourcing rushed in white body welding production preparation process can't seem to have hit the pain points of the problem,therefore,with the author's a lot of white body outsourcing experience in welding production preparation,innovative the outsourcing production of the white body to be prepared for the management of induction and summary form: "People,things,things,methods,instruments,techniques" six points of inspection elements,and in the form of a pyramid model to point inspection elements of work summed up.Among them,"people,things and things" is the most core basis for the production preparation of external co-stamping welding parts and is the foundation of all buildings.While "methods,devices and techniques" refers to the construction and operation of the standard management mode and process,as described below:"Method"--"Standard Management Process of Production Preparation for Red Flag Welding Welding Parts of FAW",involving 42 sub-processes in 8 stages and 240 output files."Machine"--"Three Swords" achieved by welding Assembly three pieces ","Four Knives" for stamping single piece management,"four Guns" for Welding Assembly matching Management,"Trident" for Quality Problem management,etc."Technique"--"Principle of analysis of Ultra-poor report and Measures Page","Thinking of WELDING matching in TTO Stage",etc.At the same time,in order to ensure "method,the device,the effective operation of separation",you need to the operation mode of the "SQE + project" into "faw hongqi rushed weldment outsourcing production preparation standard management process,using the above sum up the work method,the real will before legacy" Jiu Huo Shi management "into" effective management "and" disorder "into" standard working model ","job responsibilities is not clear" into "coordinated and efficient" work situation.Of course,the research results of this paper are not only about the content described above,but also about the management methods of "people,things and things".It is hoped that the relevant research results and ideas of this paper can provide certain guidance and reference significance for other main engine factories to prepare for the outsourcing production of BODY-in-White.