The Design And Implementation Of The Lean Equipment Maiptenance Management System For Jinan Cigarette Factories

The construction of Jinan cigarette factory is gradually mature and the scale is gradual extensive,leading to more cumbersome maintenance work for lean equipment.However,there are still many limitations of Jinan cigarette factory currently in the lean equipment maintenance management and there have been many urgent problems,like task feedback of on-site maintenance is not timely and fraudulent or maintenance process is not standardized and so on.Jinan Cigarette Factory gradually recognized the seriousness of current problems,and decided to take lean equipment maintenance management as the focus of the future promoted special work.For this purpose,Jinan Cigarette Factory need to develop a set of lean equipment maintenance management system according to their own needs.The system chose the Java language to write and made reasonable use of SSH(Struts,Spring,Hibernate)framework to divide the system into three layers of view,control and data.The scene machine terminal mainly used Andriod system for touch screen operation.The computer browser of Lean Equipment Maintenance Management System mainly used Struts tag library and jsp technology for page design.After the page data into the Action object,the business logic components used the specific service class to operate the DAO entity.And then Hibernate Mapping did interactive processing of the data in the data class with the database.SQL Server2014 database was used for data storage.Lean Equipment Maintenance Management System achieved a total of five parts,namely scene machine terminal,maintenance strategy management,maintenance plan management,maintenance application management and maintenance work order management.Scene machine terminal achieved machine board,my task,skill upgrading and data visualization.Maintenance strategy management achieved maintenance strategy preservation and maintenance strategy definition management.Maintenance plan management achieved maintenance plan development,maintenance plan generation,maintenance plan summary,maintenance plan audit,work order generation and sending.Maintenance application management achieved maintenance application report,integrated management of maintenance work order,outsourcing maintenance work order management,confirmation of maintenance work order,acceptance of maintenance work order,breakdown maintenance work order management,maintenance case library and maintenance work order query.Maintenance work order management achieved creating a maintenance work order,sending maintenance work order,confirming the completion of maintenance work order,acceptance and close and breakdown maintenance work order management.The use of the system can form a set of standardized,fast and effective maintenance management,and then can meet the requirements of engine product efficiency and quality for equipment management.After the operation,the system can complete efficient maintenance of Jinan Cigarette Factory’s equipment,enhancing utilization rate of equipment,improving work efficiency and bringing more benefits for Jinan Cigarette Factory.