The Application Study Of Work Study On S Company HGA Assembly Process

Product major five factor is man, machine, material, method andenvironment respectively, Man is very important factor. Recently, inlandeconomic get better and better, labors choose to find work in inland factor.Recruitment human is a problem for S company. How to solve less labor bottleneck and reduce human constraint? Firm management many time mention toinduce automation, but too dear investment and longer ROI, automationprogram always no any progress, only is to order less automation line to try run.S enterprise is an advance technology electrical company and every yearproduction value over hundred Million, it has been a top one magnetic headoriginal equipment manufacture company in the word. Now, HDD marketcompetition is very tough, every year the manufacture of HDD reduce one totwo. In2011west data announce that acquired HGST, and then Seagate acquiredSamsung, there are three brander HDD (WD,STX and TSB) on the market, andWD and STX take over90%market share, TSB only has10%. Beside, due tostrong compete among the manufacture and the replacement product grow up,HDD price is down to down, Now, it is very less profit for manufacture.The text is to think how to reduce manufacturing cost and get more profitwhen the environment get worse, use work study to analysis production systemon the magnetic head assembly process, use process analysis to study bondingassembly process, and use man and machine operation analysis to study testingprocess, and use time study to study cutting and folding process. At the sametime will use ECRS tool to improve the possibility points with less spending.Study will focus on HGA assembly process analysis with work studymethod, and find the possibility improve points, and then improve. The finalpurpose is to reduce manufacture cost and improve productivity.