The Application Research On Quality Control On The Fabricate Shoe Production Line With Quality Control Tools

With the technology developing fast and global economic intensifying the competitiveness in international markets, quality becomes the critical point of competitive of enterprises. If the national enterprises want to survive in the new economic environment, they must improve the quality management, therefore enhance the international competitive ability, especially improve product and service quality. All of these are deepened on the advanced quality management theory and instruction method.The quantity control means of the present manufacturing profession with method, most for five greatest tools of quantity control:Advanced Product Quality Planning and Control Plan( APQP), Potential Failure Mode and Effects Analysis ( FMEA) ,Production Part Approval Process ( PPAP),Measurement Systems Analysis ( MSA), Statistical Process Control ( SPC).《APQP》is quality that the plan that whole quantity controls the item with plans, is an ex- period the most basic ising also the most important work, is a foundation, her quality decision whole quantity controls the system.《FMEA》particularly is《PFMEA》are in quantity control system particularly for importance, if say the《APQP》is a macroscopic overall plan, so《FMEA》is a tiny view. the《MSA》and《SPC》are the verification of the method to confront deal control system inside adopt.The《PPAP》is finally, only have the verification that pass the customer with grant, the product can just realizes its value.In the thesis The Application Research on Quality Control on the Fabricate Shoe Production line with Quality control Tools, the writer combines two years knowledge that obtains in industry engineering field at management college in JilinUniversity and working experience about the Fabricate Shoe production line at Arvinmeritor FAW Sihuan (Changchun) Vehicle brake company. The purpose is how to apply quality control tools to the production line. To control with the process, five greatest tool just a kind of control of means, mutually independent, at the same time with mutually support, only have to put together the organic knot in five greatest tools, attain the " three integral wholes", that is also a latent expired mode in ,《Control Plan》,《FMEA》,《Work instruction》on the core contents of unify, and continuously of the usefulness that application keep on the improvement to guarantee to control the means, at the same time according to each from the different and actual circumstance in business enterprise proceed to five greatest tools to transmute homologously, then can attain the real valid quantity with the process controlAt the stage of project starting, make the detailed Advanced Product Quality Planning and Control Plan (APQP), define and comfirm each step on how to make the customers satisfy with the product and carry out the plan step by step and make APQP effective thrughtout he whole project. During manufacturing process, make process FMEA, control plan and working instruction. Use SPC to control the key point on the production to monitor the the production process and keep the repeatability of acceptable product. Set up customer satisfaction test module to evaluate the product quality and verify the effectiveness of production process. The five quality tools can help us to realize all of above.Quality control is a process that moves in cycle, continuously upgrade and improved in the whole life cycle of product and service.