The Design And Implementation Of Remote Mold Information Management System Based On SSI

Mold is a die we need to get a different mold for different products in the industrial production process by jet molding, blow-moulding,refining, pushout, founding or smithing moulding,and other methods. In a word, the mold itself is a kind of tool, its use is mainly used for all kinds of items stereotypes, but it is actually made up of many components. With the need to change the mold is actually shaping the physical form of the material, in order to achieve the processing of products into different shapes objectives. So mold in the production process is known as "the mother of industry."Mould have very important position in industrial manufacture, but in all aspects of the production of molds used in the process, for example just in the extraction time, in the mould tryout process, the same as recycling and manufacturing process, often encounter each return wide variety of problems: there is no record of the time using a mold after use, so that when the future is likely to delay the production of the production period; molds have been accustomed in the production process often causes damage, but due to mismanagement no immediate repairs; some mould is either very tend to lose, it will seriously affect the production after the loss; mold has life, a lot of mold in the use of deadlines have passed still in production, it will cause a defect rate increase; management of the more traditional mold efficiency is very low, you need to designate a person responsible for each mold, you need to mold the process of using a variety of data recording: Die collar when using a warehouse, then return immediately after use; the number of dies used in stamping; die in the course of the various parameters recorded. According to the data collected in the production mold, mold maintenance personnel can determine the mold is not in need of repair and maintenance, mold is corrupt, but also can assess the yield of the product.Mold maintenance is a complex task. Mold itself have different classification, plastic, die casting mold, there are metal molds, different types of mold to be managed separately. All of the data in a production mold life cycle requires prepare accurate records, so for each mold, has a corresponding file, the file can be an electronic file, you can also use paper-based paper bags. In the archives of the data needs to be recorded by maintenance personnel: the frequency of use of the mold, the mold life, maintenance of the mold, the mold of wear and tear. Of course, to make as much as possible to extend the life of the mold, reduce the number of repairs, we can make the mold to maximize value. This also needs to mold maintenance personnel to develop a comprehensive repair and maintenance program, the problem strangled in the cradle of them.If you set up artificial team, responsible for the supervision mold production, processing of regular maintenance, post-maintenance management. This can really solve the above problems, but drawbacks is costly. Another article is transferred, the mold is lost and so can not manually manage real-time discovery. So the mold by using IT technology, the repair process for the overall management imperative.This article has been a leading domestic manufacturer of mold(hereinafter referred to as Company X) of the actual project background, frequency and duration of use of the mold, and other information collected by the front-end devices in real time, the data collected through the mold aggregated data center, and then from the data center to Die sending data to the data server, and finally complete recovery of data, processing and analysis.This paper describes the implementation of the front end of the die set information management(Mold Information Management) data acquisition hardware MIM receives transmitted, and data processing at the server, and finally through the management function is implemented, to complete the management(front-end device based on the information on the mold management, mold management), mold maintenance management(maintenance schedules, maintenance records), mold maintenance management, exception management mold, mold scrapped show management, and reporting center.Die information management platform based on JAVA technology, the use of jquery-easyui, struts2, spring, ibatis framework, through JDBC technology, to build a B / S structure of the mold information management platform, to change the mold of traditional use, maintenance management, real time mold maintenance, repair, exception, scrap management, real-time and makes the whole process more intuitive.Demand remote centralized data management platform mold core software modules discussed in this paper summarized the overall comprehensive analysis, design and effective implementation architecture of structures, key features, as well as analysis of the final results of the entire application process. Finally, this paper describes the practical application of mold management platform system, the application indicates that the system is feasible and effective.