Design And Implementation Of Fast Forging Monitoring System

This papers for fast forging monitoring system analysis and design, focusdiscussion in fast forging equipment of control system in the used can programmingcontroller (PLC) and industrial machine phase combines of way, using SCL, and C++and trapezoidal figure, language prepared program, makes PLC can programmingcontroller (PLC) completed factory level of manually control and sampling, in industrialmachine in the established database completed experience data of calculation and willthis data returned to PLC to completed eventually of automatic control, Thus changingthe original overly reliant on manual and information system supports manual-freeforging.Programmable logic controller (PLC) is the core of the whole monitoringsystem-level control. The unit is mainly completed presses, manipulators, auxiliarycontrol, to achieve a variety of monitoring, diagnostic, fault alarm, analog display, andother tasks, communication, management and coordination of the whole control system.The unit to Germany SIEMENS PLC S7series as the core, through an open industrialcommunication buses (Profibus-DP) connecting the distributed I/O remote station. Theunit is modular in structure and design, between various functions of input and outputmodules can be arbitrary combinations to meet every need.Industrial computer control system for core functions of data processing andhuman-computer interaction, is to determine the control system of "friendly" is animportant factor. By means of PLC and computer input and output devices in anefficient way to build up a dialogue with PLC and computer platform. The platform’smain role is to understand and implement, through the ergonomic equipment fromvarious commands and requirements relating to the control of the operation of thedevice. It consists of control systems by output or display device to provide lots ofinformation and tips; one by input devices to enter information about the machine.Quick forging press unit IPC interactive platform is at the core of building operation andmaintenance personnel by setting on the worktop and mimic the computer, enter thehandles, buttons, switches and other control functions of the entire unit, by the monitoron the desk and mimic the computer, lights, alarms, and other State information about aunit. Forging process information database was set up in the system in order to give PLC automatic control of data and for the operator and technology to provide real-timedata and historical data reporting.This design based on forging technology of forging equipment, equipmentoperators, p el and management personnel is based on the actual situation, by forgingprocess of real-time data collection and processing, complete the forging processautomatic control, and can reflect the forging unit operating status of the process in realtime, historical operating data to find and call, is well equipped exercise monitoringsystem.ersonn...