Study And Implementation On Layout Adjustment And Transformation Of Automobile Assembly Process

FAW Group Corporation" Twelfth Five-Year Plan" established Tianjin FAWsales of600000units of the new target, build support for the600000capacity system,Tianjin FAW Xiali automobile Limited company developed a "new factoryconstruction and old plant modification of both" implementation plan, the first factoryrenovation work is an important part of the old factory transformation. Stable markettrends for Tianjin FAW scale breakthrough has created favorable conditions, the plantprocess optimization and improvement of work to carry out also will ultimatelytranslate into commodity competition ability, supporting the implementation ofprogram goal.In order to realize the goal of FAW Group Corporation Road, Tianjin FAW XialiAutomobile Co production and technical personnel to Tianjin FAW"925" productionprogram for the premise, to an existing factory assembly workshop layout, logisticsand distribution form, structure analysis, considering the existing process layout of theworkshop, from the flexible production, mixing line production point of view, thespirit of low investment, low risk, short cycle principle, developed the process layoutadjustment scheme, the logistics layout adjustment and plant transformation scheme.In the vehicle assembly process layout, fully consider the model species, modelparameters, the existing process layout, equipment usage and other factors, theextensive application of new technology, computer technology, AGV automaticguided vehicle system, slide conveying equipment in the process has been widelyused. At the same time in the production line layout, but also give full consideration tothe adaptation of mixed line production of flexible assembly line. On the other hand,automobile assembly equipment and facilities has been the trend of automation, suchas tooling assembly, the vacuum filling etc..In the logistics distribution, the transformation of human, vehicle, logisticsseparately, to improve efficiency at the same time, also strengthened the security; setup a special visit the gallery, which does not affect the production, but also cater tovisitors to the main production process, so that more secure, convenient to visit. In addition, the assembly workshop logistics tractor used in battery forklift, eliminateemissions greatly at the same time can reduce noise pollution.In the workshop of structure, according to automotive industry structure, givefull consideration to the new layout scheme and the possibility of housing reform,affect the layout process, logistics and transport the building was demolished, and theworkshop doors were updated, using the now popular electric lifting door and PVCfast rolling door, for logistics to provide convenient transport.The article tries to pass pair of Tianjin FAW layout adjustment research, tosummarize the assembly of automotive enterprises in the development of assemblyprocess layout to must consider the factors and conditions, so as to improve theadaptability and production capacity of production line.