Research On Order Tracking And Product Quality Tracing System For Discrete Manufacturing

In order to solve the program that the order fulfillment process is not transparent and the produce quality cannot be retrospective in the MTO(manufacturing to order) and MTS(manufacturing to stock) mixed-mode discrete Manufacturing caused by the order fulfillment process information scattering, the thesis analyze the fulfillment process of the order, built the key nodes based order tracking and produce quality tracing model and studied the key technologies for system implementation. Finally the order tracking and the produce quality tracing system was designed and developed to help to improve the capability of order delivery on-time and realized the product quality traceability.In chapter 1, the thesis research background was elaborated. Firstly, the production model and the challenge of the manufacturing information in the discrete manufacturing were reviewed, than the thesis analyzed the importance of the order tracking and the produce quality tracing in the MTO discrete manufacturing. After summing up the status of quo-related research in the field, the current research gaps and issues to be further solved was put forward. After introduced the research content and the research ideas of the thesis, the overall organization framework of the whole thesis research contents was described at the end of this chapter.In chapter 2, the key nodes based order tracking and product quality tracing model was built after the analysis of the order fulfillment process whiten the enterprise. Combined with the function and the data requirement of the system, the framework of the system was built.In chapter 3, after analyzed the strategy of the order tracking, the statistical indicator system for the order performance was gave. On the base of the analysis of the formation of the batch of the product and its component parts, the produce batch list based quality tracing method was put forward. Finally, according to the data requirement of the system, the RFID-based order process data collection method was gave.In chapter 4, the program of how to design and develop the system was discussed. Firstly, after analyzed the total designing ideas, combined with the system framework and the key technology of the system, the hardware structure and database model was built, then how to design and realize the function module of the system was introduced. After its test in an automotive electric motor company, it showed that the capability of the order delivery on time and quality control was improved obviously.In chapter 5, the whole research in this thesis and prospects for future research work were summarized.