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The Mass Customization And Lean Innovation For Fluidization Products

Posted on:2009-08-13Degree:DoctorType:Dissertation
Country:ChinaCandidate:W J GongFull Text:PDF
GTID:1119360272970431Subject:Science of Science and Technology Management
Abstract/Summary:PDF Full Text Request
The mass customization and lean production of modern manufacturing company have been not only actualized in a variety of solid product manufacturing, such as machinery, clothing, computer, and so on, but also have generated some impacts of low-cost, high-quality, cost-effective. The subject that this two modern production patterns whether can be successfully used in fluidization products as petroleum products, beverages and foodstuffs, etc. or not is innovative and challenging. Therefore, the topic "The Mass Customization and Lean Innovation for Fluidization Products" undoubtedly has important academic value and practical significance.Firstly, this paper discusses the formation and characteristics of the mass customization, so that the mass customization for fluidization products is considered as an inevitable trend. Based on a comparison on market infrastructure and production between mass customization and volume-produce, this paper makes a further comparison about the similarities and differences between the mass customization of solid and fluidization products. Then based on order de-coupling point, the five patterns of mass customization for fluidization products have been studied and the mass customazition process model which is based on CBR also has been further discussed.This paper has made an analysis about technical and economic mechanism of mass customization. By summarizing literatures in three aspects as the technology platform, modular product family and mass customization of lean manufacturing techniques, the technical mechanism of mass customization are enucleated. And also in terms of economics, by building the cost function of mass customization, the production function, the best efficiency of Lean rate (the number of termination product /the number of semifinished product) function model are raised, so that the economic mechanism of mass customization is definited: the economic mechanism of the mass customization realization is that the raise of Lean rate will suffice to counteract the increased cost which are brought with the increased variety of the products, so as to ensure the effective control of the marginal cost.This paper summarizes up and absorbs the large number of Chinese and foreign research results related to lean production, and also proposes and constructs the Lean innovation system for mass customization. The introduction of sophisticated production and precision logistics management is the "dilemma" of some enterprises out of custom and large-scale production at home and abroad, also is critical to achieve mass customization. In connection with the mass customization of Lean innovation system for mass customization. The introduction of sophisticated production and precision logistics management is the "dilemma" of some enterprises out of custom and large-scale production at home and abroad, also is critical to achieve mass customization. In connection with the mass customization of Fluidization Product, it is necessary to deepen, expand and systematic the lean production, establish the concept of lean innovation and build the lean innovation system based on the main line of the strategies about technology, logistics, production and management to improve all aspects, that is from the market segmentation to meet the custom needs. This system is to realize the fine management based on the design precision of reconfigurable research and development systems, the accurate of the logistics supply chain activities of modules and information technology,in order to achieve low-cost, high-quality products, fast customized to meet the needs of target customers. This Paper researches the framework based on a reconfigurable production system and its technology platform and Lean Innovation System including interactive network constituted of technological innovation and organizational management ,with the features of achieving fine development, precision logistics, and sophisticated managementThen the paper makes some empirical analysis by taking a lubricating oil company as an example. With the company and industry background, the basis of mass customization, technologies that suit for mass customization, management and other aspects of the realization of mass customization lubricants which belong to fluid product were analyzed. And the performance of lubricants mass customization is appraised through a series of indicators. At the same time, some enlightenments were summed up.
Keywords/Search Tags:Mass customization of Fluidization Product, Lean innovation system, Lean rate
PDF Full Text Request
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