Application Research Of Haier's Unmanned Digital Injection Molding Factory

In recent years,the global economic downturn,the lack of domestic development,rising labor costs,production factors,such as high prices and many other factors,the competition has increased significantly.Labor intensive industry,the focus of the manual operation of the enterprise,profit and the survival space continue to be pressing and smaller,traditional manufacturing entities generally face market to the decline in external demand challenges and internal operating costs rising pressure.Transformation and upgrading of existing production methods,is to quickly reduce operating costs,enhance physical fitness,leading competitors in the fast and effective way.China's traditional household electrical appliances industry,in 30 years of demographic dividend,endogenous demand and industrial cluster three advantages,since the reform and opening up,to achieve rapid development.But can not be ignored is that China's home appliance manufacturing industry is still at a low price to win.To the two integration,digital unmanned factory,the direction of the transformation and upgrading of the wisdom of the factory,it is the traditional home appliance injection molding business is currently one of the gradual rise of the trend.We chose Haier precision injection molding plant as the research object,with the idea of lean production,analysis of its current problems,to study the feasibility of the project for the digital factory,The purpose is to stabilize the process quality,reduce the number of manual operations,improve the efficiency of working per capita,reduce the number of products in the system,shorten the production cycle.The improvement of the production and operation index has great significance to reduce the operation cost and improve the economic benefit of the injection plant.In this paper,first,the basic situation of Haier precision injection molding factory are introduced,and "the standard factory " and contains the "7 factors "and "6 fruit"were reviewed,followed by analysis of the problems existed in the existing mode of production,there is a problem with the existing mode of production,from the angle of theory system in digital factory,tailored,custom Haier precision injection molding factory unmanned digital plant scheme.This plan includes the lean layout,the degree of automation,digital system construction,digital chemical plant management,etc.,to study the specific program and the implementation of the digital injection molding factory.In addition,the implementation of unmanned digital factory success can also be copied to China more factories,promote their reform.