TPM Application Research On H Chemical Enterprise Equipment Management

H chemical company, is currently in the Anhui area of a large chemical enterprises, enterprise covers an area of 5200 acres, its predecessor built in the last century, the mid 50s, mainly engaged in agriculture, salt, fine chemical products of the three production enterprises. Now the operation management system with ISO9001, ISO 14001 and OHSAS180011, through the system the operation to standardize the management process of.2011 company's enterprise at the end of a project has been put into operation by the end of 2015, the two phase of the project to start construction, with the continuous expansion of business scale, the degree of automation of production equipment is more and more High production equipment structure is becoming more and more complex. While the production equipment failure, it means that the increase of production costs, production cycle is long, which will directly affect the sales of products in the market, so the equipment is normal, stable operation is the premise of enterprise profit. At the same time of chemical production of flammable, explosive, corrosive. The characteristics of strong, strong production continuity, how to do the basic management of equipment safety and environmental protection work, prevent all kinds of accidents, ensure the safe operation of equipment, has become the enterprise managers must face and solve the problem.In order to do a better job of enterprise equipment management work, ensure production safety, smooth and orderly operation, ensure the production task smoothly, overfulfiled, enterprise is currently the largest production workshop:synthetic ammonia workshop, decided in the equipment management in the implementation of the TPM management.TPM total productive maintenance, is a kind of management system of current equipment management the more advanced, it emphasizes on the use of equipment in the whole period, all can come into contact with the personnel and equipment are involved in equipment management work, breaking the previous operation and maintenance personnel work clear boundaries of the situation, the establishment of a new type of cooperation is full of guarantee the normal operation of equipment.. on the other hand, in the implementation of TPM management system, the enterprise should also fully consider the applicability and maneuverability, after all, any theory is not universal, suitable for other enterprises is not necessarily suitable for their own enterprises, if all according to the content of textbooks are executed may cause half or unable to advance results. Therefore, in the implementation of TPM activities must be established based on the in-depth study on it, combined with the actual situation of the enterprises themselves can be applied flexibly to achieve the desired effect. This paper studies the TPM system in the analysis of various problems existing in the workshop equipment management., and then put forward the necessity of promoting TPM activities, gradually introduce TPM activities:Congress convened start, set up to promote the organization, training, propaganda, from the beginning of 6S cleaning activities, carry out a full range of proposals to improve the self preservation, improve efficiency, three activities in the activities gradually promote the implementation process, the workshop in the past the equipment management problems are solved, the ideology of the employees, the spirit has improved, has formed a set of complete linkage, equipment management mode of self maintenance, which can reduce the equipment failure rate, improve the use efficiency has played a good role in promoting.This paper mainly discusses the following four aspects:first, the background, significance and research situation at home and abroad are introduced. Two, introduce the related content of TPM system. Three, from the analysis of the problems existing in the current equipment management of H chemical industry, put forward the necessity of the implementation of TPM, and the overall promotion program. Four, from the basis of management, improve the system, to ensure the full participation of the way, the three aspects of the development and implementation of TPM, for the enterprise management of the actual results of the equipment.This study has been successfully implemented in the synthetic ammonia workshop H chemical enterprise, the equipment failure in the workshop four production device was significantly reduced, full awareness of production operators and maintenance workers increased significantly, get a good effect.