Continuous Casting Slab Length And Deburring Machine Control System Research

An Ling Gang casting part includes 2 slab caster in single flow and its auxiliary equipment.Fixed length in order to solve the slab size and edge deburring problem,replacing the original roller measuring the slab,the Shanghai Jia Yong camera scale control system.Camera photographic and related control program are used to achieve the slab fine long.To leave the deburring machine equipment,by adding a set of new deburring machine equipment upgrade.These two sets of S7-300 control system and the continuous casting level 1 basic automation network communication,the Ethernet protocol.Equipment modification,first for the flame cutting machine,involves the deburring machine,hydraulic station and other equipment performance and parameters of the careful analysis and research,make sure them and the combination of equipment of electric control connection.View the S7-300 hardware specifications,in-depth analysis of the processor module,input/output module,Ethernet module,the performance of the counter module.It is to provide a solid module selection and hardware configuration.Not only is control to meet requirement,but also reduce the hardware configuration.Design of ladder diagram control program,mapping the communications network,identify the block parameters.The calibration of the camera scale operation involves the scale accuracy.This provides three sets of calibration methods in detail,for Production operators and Equipment maintenance personnel choice,and the operation manual is compiled.In addition,according to the features with the device itself,and combined with field operation environment,put forward several reasonable Suggestions for the tally maintenance personnel.After transforming equipment of its function,status,precision,fully meet the technological requirements.From the perspective of production report feedback information,the camera scale command fire cutting machine is cutting slab.The significantly higher dimensional accuracy and achieve very satisfactory results.New deburring machine in operation,the slab edge deburring rate to ascend,and save the past regularly replacing hammer knife amount of manpower and material resources and financial resources,reduce the cost of spare parts for the company.Through equipment modification,this time engineering and technical personnel professional level improved and accumulated valuable experience for future similar work.