Total Productive Maintenance System Development And Implementation In Shoe Manufacture Factory

China is the world’s largest country of producing shoes, All kinds of more than 10 billion pairs of shoes was produced in China every year, About 60% of the total global footwear was made in China. Modern shoemaking enterprise is not only labor-intensive enterprises, it also is one equipment intensive enterprise, Why shoemaking enterprise will have a high yield due to there are a lot of modern equipment support in production, According to statistics, an average of 5000 people of a shoe factory, will use 2500 shoes machine equipment, means that, on average, two workers a shoe machine operation. Therefore, The operation states of equipment will directly affect the yield and quality, How to use the computer system to help shoe to conduct a comprehensive equipment preventive maintenance management, In recent years, various shoemakings enterprise are studing one of the important problems in the research and improvement.The modern shoe-making enterprises began to carry out comprehensive management of equipment preventive maintenance system, It called TPM- Total Productive Maintenance,The system will guide the enterprise management personnel of equipment failure and the failure of the impact of the anatomy,According to various factors make effective preventive measures, and strengthen awareness of the correct maintenance of the equipment and controls.Mastering the technique of special deal with day-to-day management and improve equipment intact rate, utilization, production activities smoothly.According to shoe companies to establish a perfect comprehensive equipment management database of preventive maintenance requirements, can be through the system tracking equipment purchase, use, maintenance, repair, move, scrap, such as whole process, And with the existing ERP system integration for an organic whole, help the management to provide all kinds of information related to the equipment management,Such as: equipment procurement type selection reference, make reasonable maintenance plan and effective spare parts inventory management, enhance maintenance personnel training and develop... And so on, will effectively help manufacturing process equipment preventive maintenance, ensure the normal working of shoes machine, manufacturing production stable quality to reach their goals.This system mainly includes six management module functions: equipment list and move management/equipment preventive maintenance plan/equipment downtime and fault call collection/equipment maintenance spare parts warehouse management/equipment parts replacement using records management/downtime histogram/MTBF/MTTR graph analysis report generation.