Research On Production Process Optimization Of Floating Head Heat In Huaheng Chemical Co.,Ltd

Chemical industry is an indispensable part of the national economy,and bears the heavy responsibility of providing chemical raw materials and technical support for various industries.However,with the gradual improvement of the socialist market economic system and the transformation of the global economic governance system,the market environment is constantly changing,and chemical enterprises are facing a more severe economic situation,which leads to the decline of competitive advantage.Huaheng Chemical Co.,Ltd.is a professional manufacturer of petrochemical equipment.Its representative product,floating head heat exchanger,is a kind of energy-saving equipment.But due to the increasingly fierce competition in domestic and foreign markets,in the process of continuous development,the problems such as production line imbalance,unreasonable workshop layout and low efficiency of production site management are exposed.In this case,Huaheng Chemical Co.,Ltd.must strengthen its own strength,adjust from its internal and external environment,in order to effectively respond to market competition.Based on the production process of floating head heat exchanger in Huaheng Chemical Industry Co.,Ltd.,this paper optimizes the production process with the idea and theory of industrial engineering.Firstly,we collect the production data of floating head heat exchanger,draw the current value flow chart,and identify the problems in the production process.Secondly,the optimization scheme is designed to solve the production problems: combining the 5W1 H method and ECRS principle to improve the bottleneck process;After the optimization scheme is put forward,the Flexsim simulation production line is used to compare the idle rate,processing rate,blocking rate and overall production balance rate.Finally,the corresponding safeguard measures are put forward to ensure the successful implementation of the scheme.Promoting production process optimization is the only way for enterprises to achieve technological upgrading and industrial transformation.Through the research on the production process optimization of floating head heat exchanger,this paper can not only solve the existing production problems of Huaheng Chemical Co.,Ltd.,improve the company’s production process management level,but also provide theoretical reference for other similar enterprises,so as to ensure and promote the continuous improvement of the core competitiveness of enterprises.