Sharing Group Foundry Factory Digital System Analysis Research

Cast(cast iron,cast steel,etc)is leading industry for Kocel,provide casting materials,mould,cast iron parts,steel castings,Mechanical parts and other products and total solutions.But the production of foundry mostly conventional manual molding,core,collection boxes large laborintensity,poor working conditions,the transformation and upgrading of Foundry is Kocel focus group work.To be adopted based on the digital systems Kocel Foundry research,built a foundry industry leading"digital,flexible,green and efficient" Foundry,integrate and create new digital Foundry model,model for the transformation and upgrading of China's foundry industry.Paper first introduced advanced manufacturing concept(as virtual manufacturing,and intelligent manufacturing,and green manufacturing)and advanced casting technology/method,while combined Kocel in casting industry within leading of manufacturing,and technology and management experience,full fusion advanced information system,then through analysis Kocel casting factory of casting industry status,and on industry development status and the both at home and abroad development trend further analysis,analysis has Kocel digital/intelligent of casting factory implementation of feasibility.Paper around "equipment digital,management digital,design digital,manufacturing digital" four a aspects,Fusion advanced manufacturing concept and modern information technology development,general schema respectively to "VM(virtual manufacturing),and IM(intelligent and TDM(full digital management + manufacturing digital)" three a aspects as implementation programe of core points,design world first-class of digital/intelligent of casting factory.Kocel digital/intelligent of casting factory system schema of basic thought is:through "brain +computer" building full process virtual design(VM),through 3D print,technology for core building "five a" intelligent unit:forming intelligent unit,and melting pouring intelligent unit,and sand processing intelligent unit,and fine whole intelligent unit,and logistics intelligent unit,in management layer,and Enterprise layer and ERP(Enterprise resources plans management),and PLM(products full life cycle management),and LIMS(laboratory management),and MES(manufacturing execution system)integration eventually constructing digital/intelligent casting factory.Through the study of this paper on the digital systems Kocel group of foundries,intelligent Foundry for digital/systems design and application experience.