Sreduction Gears Companyassembly Shop Production Flow Analysis And Optimization

This article through in a reduction gears companyfield research. On the basis of their existing production conditions and the information about the new type reduction gears. Emphatically field research in the assembly shop, understood its production process carried on the thorough analysis, found that the production efficiency is not enough to support the company’s annual salesin the current production status.Summary of the development of industrial engineering and the main application cases domestic and overseas, found that industrial engineering technology and methods can great help to improve the yield.Therefore establishthrough industrial engineering methods tosolve the problem of productivity.First of all, using process procedures figuredescribedassembly processes for new products SG gear box and motor respectivelyin this paper, and then found out the unreasonable factorswhich existed in the assembly line of gear box and motor.By analyzing thesefactors,eventually found that new product assembly process exist problem. For example the worker move more and move long distance, looking for activities, worker fatigue and so on,that make the present situation in low assembly efficiency.By using the "5W1H" questioning technology foundthe scene and the workbench is not ideal, needs to improve assembly process, which lead these phenomena. So this article using industrial engineering methods to improve the technology to solve these problems, reduces the assembly time,redundant mobile and search for unnecessary operation whichdelay the first action, reducing the moving distance of the workers and improves the workbench of layout and tooling put way, reduces the fatigue of the workers.Assembly increases from 40 units per day to 60 units, production has improved significantly. Compared with the original assembly process, verify the validity of the improved scheme.