Research On Intelligent Control System For Packaging Automat Transmission Line

In the modern manufacturing enterprise, the automatic production line is widely used, which greatly improves the production efficiency of the product. Consistent standardized production also makes the quality of product more controllable. But it is mainly to realize the production process of product related to parts manufacturing or assembly automation complete. And in the raw material from the warehouse into manufacturing equipment, then by its produce parts transported to assembly line, by assembling semi-finished products transported to the finished product assembly line, then the finished product is delivered to the packing line and packaging products transported to storage warehouse stacking process is basically done by humans, which led directly to the entire production due to transport factors restrict the production efficiency, also participate in a lot of manpower and material resources, but also makes manufacturing cost of the enterprise be increased. And the subject of automated conveyor line is used to connect all kinds of automatic production line, lets efficiency has been greatly improved by means of production synergy and the artificial be reduced to participate, then ensure the products in the transport process to avoid man-made secondary pollution of packaging products and excellent rate. In this paper, the design of automated conveyor line is mainly completed products from materials to finished packaging automatic production line is connected into a whole, so that enterprises from automated manufacturing shift to factory automation, greatly enhance the comprehensive competitive ability of the enterprise.In this paper, the design of the program is to read a large number of relevant literature and the company’s main responsibility for the production of engineers, first line staff, the company responsible for the detailed discussion of the food, hardware and other products obtained. In the field of production, especially the added of value some product is low, the production volume and very great enterprise, often in the transport links need to put in a lot of manpower. Meanwhile, the increase of the labor cost lead to the burden on enterprises more and more. So the enterprise urgently needs a kind of equipment that can connect all kinds of production line to replace the labor cost. We mainly use PLC and man-machine interface collocation, the use of frequency converter and the server to control the motor drive belt transmission design, and then with photoelectric switch, photoelectric encoder sensor to collect information, through the logic driven processing components perform a predetermined action, so as to realize the product according to the production of intelligent transportation needs. In practice, it is found that this small and refined scheme is most suitable for the needs of such enterprises, without a lot of investment to solve the actual needs of the enterprise itself at the same time.In order to ensure the control of transmission line, the Delta’s PLC and Vinylon through man-machine interface is used in the design. Through the combination of the two, the operator can easily manipulate the entire production process. Monitoring the production process at any time is able to set up the production parameters according to the parameters of the production line at any time, thus ensuring the continuous production. In order to attain the above results, the corresponding design of the mechanical structure of the conveyor line, and the PLC and the man-machine interface of the relevant procedures for the preparation and interface planning is carried out. In several experiments, the trial production process, also for feedback were modified, finally completed the design of the whole system.On the basis of a well-established hardware and software of conveyor line, many real experiments are made through artificial feeding experiment, and enterprise test debug and production enterprises in the formal large batch production. Then the parameters of frequency converter and the server are revised by means of the summary of the experiments Finally, used this control system, in the same capacity requirements, the number of the packaging equipment reduced to half, artificial demand number reduced from the original 64 to 18 people, scrap rate reduced by 10 times. Thus, the control system is feasible, and fully meets the requirements of enterprise production.