The Research Of Applting Lean Theory To Energy Saving Program

Baxter Shanghai plant is a Chinese-American joint venture pharmaceutical enterprise which provide professional via-flex intravenous solution product. Following high quality concept from corporator, the earlier company promotion strategy in China is to occupy the market with high quality product, as well as high price. However, since our product is basic intravenous solution, as a result of higher market appropriation rate and more homogeneous competitor entering, the marketing strategy of the company is becoming similar with fast consumption industry.Firstly, this article analyses the possibility of reducing cost when margin of unit product is getting less as manufacturing mode is being converted from small size to mass-producing, and gains energy cost proportion data within company standard cost.Secondly the article anatomizes the limitation of current energy saving concept and mrthod, and gets apocalypse from lean manufacturing theory application in company production, then discuss the possibility of applying value stream map into energy consumption process, then find out the"waste"in current energy utilization and quantitate it. Thirdly based on value stream data, the article clarifies the waste in current utility utilization and performs continuous improvement per Pelanto principle and gets obvious performance.Finally, internal and external supporting system to energy saving in company are introduced. And the article forcasts the gap between current energy system and ideal status, and prodvides time limitation of energy saving bottleneck, then analyses the further possibility of next development step.