External trunk support with industrial benchwork

Standing at a workbench is required for manual work including sorting and assembly. When work heights and reach distances are not matched to stature or arm length, the trunk assumes a partially bent position, which increases the postural effort required to stand or to reach to far distances. As a result, the biomechanical load on the lumbar spine is raised, which contributes to a higher risk for back pain. In ergonomics, assistive devices are being developed to counter this effect.;A new leaning device was tested in the laboratory with forward-bent standing and reaching where the trunk was bent forward and twisted to reach to a far target 45° from the center. This device supported the trunk at the upper chest. With leaning, back muscle activity decreased by ~ 60% with forward-bent standing and ~ 23--30% with the off-center reach, depending on reach height. Because leaning changed how standing remained balanced, ~12° less bending was required to reach the target. Therefore, upper-trunk support may be helpful for benchworkers when ergonomic design is not possible; some product development and testing is still needed to provide the right amount of support at the right time and to ensure there is no rib joint irritation.;An interesting outcome from these previous studies was related to workers' posture when they leaned against a workbench that was adjusted for heavier work (hip height). Low back muscle activity was unchanged with forward-bent standing, but decreased by ~ 23--30% with the off-center reach. This reduction was accompanied by greater twist at the mid back as a way of compensating for a loss of hip rotation.;Three different heights for bench leaning were compared in a third study: elbow height, hip height and below hip height. The results showed that leaning at elbow height lowered the work demand by ~16--24% for far reach, partially due to changed motions consistent with greater mid back movement and coincided with ~ 8% increase in work demands at the mid-back and greater scapular recruitment. Therefore, more research is needed to establish work height guidelines for use when leaning against a workbench.