Design And Implementation Of MES Quality System In Baotou Steel Rare Earth Steel Ironmaking Plant

With the promotion of the modernization of iron and steel enterprises and the increasingly severe market environment of environmental protection and energy consumption supervision,the rare earth steel ironmaking plant of Baotou Iron and Steel Co.,Ltd.actively responds to the national policy and combines with the general direction of the company's development.Through the design and development of a new system of MES quality system for iron and steel products in Baotou Steel,the production process and quality of iron and steel products are controlled and supervised,and the production resources,product orders and other information are improved Line re integration,has met the basic survival of Baotou Steel in the whole iron and steel environment,and further expand the enterprise product quality advantage.Through the MES system,to complete the new system iron production product quality monitoring.At present,Baotou Steel has a perfect level1 automatic control network,and most of the field data collection has entered the 4level network ERP system.Because the ERP system can not meet the daily production process control,but the system has been relatively perfect,so MES system can be established to play a connecting role in the middle.MES quality system can query the quality data by year,month and week,and can also generate systematic comprehensive analysis report.The implementation method is to obtain data through communication with primary basic automation,classify the data for system query,and the production operators can view the monitoring screen in real time to obtain important production indicators or other data,so as to ensure the stable operation of production.Users can also judge the production status according to the curve chart drawn by the data,and find and deal with problems in time.By using the function of electronic report,it can replace the manual work of production personnel to fill in the report,reduce the workload of employees,and eliminate the error of data filling in by human error,which leads to the calculation error of production quality results.It can be more convenient to generate a large number of quality data,comprehensive judgment of product quality.Generate quality curve and analyze quality trend,which is convenient to modify production ideas.It can collect all kinds of data and generate quality results by computer comprehensive analysis,reduce the workload of item by item dataquery and improve work efficiency.Through the MES quality system,on the one hand,it can query the quality of each batch of products,on the other hand,it can eliminate the lag of quality information of departments at all levels,so that the departments at all levels can cooperate easily.In addition,the quality department or marketing department can timely understand the feedback of users.The production management department can timely adjust the production plan and raw material ratio according to the quality status,and make the correct response at the first time,so as to improve the product quality.To sum up,the MES quality system of the new system can not only ensure realtime quality monitoring and improve the information acquisition speed of departments at all levels,but also provide the experience of adjusting ingredients through the historical quality data curve and combining with the production parameters of each region at that time,so as to improve the output and quality of products,so as to create greater economic value for the enterprise and enhance the enterprise's presence here Product competitiveness of the industry.