| The past two decades have seen an explosion of research and development into nanotechnology, ranging from synthesis of novel materials that exhibit unique behavior to the assembly of fully functional devices that hold the potential to benefit all sectors of industry and society as a whole. One significant challenge for this emerging technology is the scaling of newly developed processes to the industrial level where manufacturing should be cheap, fast and with high throughput. One approach to this problem has been to develop processes of material deposition and device fabrication via solution-based additive manufacturing techniques such as printing. Specifically, it is envisioned that (in)organic functional nanomaterial that can be processed into solution form can be deposited in a precise manner (i.e., printed) onto sheets of flexible plastic/glass in a process similar to the printing of newspaper (formally, the process is dubbed Roll-to-Roll).;This work is focused on experimentally studying and developing one type of solution-based material deposition technique---drop-on-demand ink-jet printing. This technique allows highly-repeatable deposition of small (pico-liter) droplets of functional ink in precise locations on a given target substrate. Although the technology has been in existence and in continuous use for many decades in the paper graphics industry, its application to nanotechnology-based fabrication processes on non-porous substrates presents many challenges stemming from the coupling of the wetting, material transport, evaporation and solid deposition phenomena that occur when printing patterns more complex than single droplets.;The focus of this research has been to investigate these phenomena for the case of printed rivulets of water-based inks. A custom ink-jet apparatus has been assembled to allow direct optical observation of the flow and deposition that occur during printing. Experimental results show the importance of substrate surface energy and early-time dynamics during rivulet formation in determining the nature of subsequent particle convection and deposition. New flow and deposition phenomena have also been identified and leveraged to develop novel processes for deposition of micron-scale electrically conducting lines of silver nanoparticles. Low-temperature processing of printed silver nitrate lines with environmentally benign Ar plasma to improve electrical properties has also been investigated and will be discussed. |
