Research On The Process Improvement Of Cell Work Of Shenyang Behr Company

With the diversification and individuation of the global market demand,the cycle of life of many products is becoming shorter and shorter,and the cost of production is also increasing.Mass production is not suitable for the changes in the market,so it is imperative to elaborate the unit operation process.The Shenyang Behr automotive thermal system limited company of many varieties and small batch production environment is analyzed,the lean production unit of the operation mode is more appropriate in favor of the company's development pattern,especially the characteristics of one piece flow and matters need attention,summed up the key from the human culture should be included with a number of capacity the engineer,and the line layout,the miniaturization of equipment,optimization of unit operation process.At the same time,the Shenyang Behr automotive thermal system Co.Ltd.the modular product features and its production of the existing situation,to show the implementation of the Shenyang Behr Co.Ltd.in the unit operation mode in most of the products are not implemented and limitations in the process of production and manufacturing,logistics link and plan link extension and other relevant problems and the severity of the cell production urgency process optimization is introduced,and a preliminary analysis of the reasons,pointed out the possibility of implementing unit operation process optimization in Shenyang Behr automotive thermal system limited company to solve the existing problems.In the process of the implementation of the unit operation optimization,analysis of the fragment specific quantitative to verify the appropriate scheme,the mathematical model is built by using the analytic hierarchy process method for the unit operating line,twelve lines,twenty-one lines of the three line,summed up the unit operation mode that consistency is satisfactory,the superiority of the operating mode of the line from the model unit.The optimization model is established and operation line of unit,the related parameters and the line,such as time,production capacity,production cost per unit time,output and so on,summarizes the related optimum parameters,combined with ergonomics analysis correlation diagram and logistics layout optimization by simulation operation,from inside the simulation image for further optimization,to verify the feasibility of this scheme,the implementation of the thermal system to explore and get the benefit can be increased by about fifty percent units of operation in Shenyang Behr Co.Ltd.specific plans.The effect and status of implementation are discussed,and the relevant methods of real-time control and verification are summarized,especially the waste control of bad correction in operation,including quality statistics,QC tools,total quality management and so on.Optimize the process control of produce too much waste in the manufacturing,processing of excess waste control,optimize the control of waste handling,to optimize the control of library materials to waste too much,the optimal control in the waiting waste,and waste in the optimal control action.At the same time,the limitation of the unit operation under the environment of multi variety and small batch production is discussed in depth.And on this basis to explore the characteristics and process of multi varieties and small batch production environment requirements,the paper proposes the customer participation as the basis,design the production system of standardized and modular products,and from the single piece flow and JIT production in two aspects of the unit operation company's production organization the way of continuous improvement,proposed a hybrid control strategy of production and logistics,so as to promote the unit operations of production systems,many varieties of small batch production environment was improved in advance.Through the in-depth study of unit production process optimization of Shenyang Behr automotive thermal system Co Ltd,combined with the actual situation of the company to promote the improvement of unit of production process,with many varieties of small batch production environment,unit operation process optimization as the research objective,in-depth analysis on the characteristics of the production base of research status of Shenyang Bay Behr automotive thermal system Co.Ltd.and many varieties of small batch on the attempt of the production system is improved by optimization and improvement from the unit operation process,so that it can quickly adapt to the current Shenyang Behr automotive thermal system Co.Ltd.production and delivery requirements.