Improvement Of Assembly Line Balance Of Main Reducer In Q Company

At present,the automobile manufacturing industry mostly adopts the production mode of assembly line.In order to improve productivity,work efficiency and company benefits,a single process is only responsible for a specific work content of the whole assembly line.With the gradual subdivision of standardized operations and the production process of employees,each station only grasps the fixed process,and to a certain extent,improves the work efficiency of a single process.However,the overall balance of the production line is easy to be neglected in the assembly line operation,which not only causes the waiting of actions,but also causes the extrusion of products in process,and there is a lot of waste.Therefore,how to optimize the layout of personnel,equipment and production line,reduce all kinds of waiting and waste in the production and manufacturing process,improve the balance rate and work efficiency of production line,and then pursue synchronous production mode is the focus of most enterprises.This paper mainly improves the balance of the main minus assembly line of Q company,applies the basic principle and method of industrial engineering to systematically analyze the problems existing in the production line,then applies the method of industrial engineering to formulate the improvement plan,and makes comparative analysis on the balance rate of the production line before and after the improvement.Firstly,the technical route of this paper is expounded.Through literature review and theoretical research,the tools and methods to improve the balance rate of production line are found,and then the improvement direction of this paper is clarified.Secondly,based on the work research methods and ideas of industrial engineering system analysis the main problems existing in the reduction of assembly line Q company,through the analysis of the process,product process program analysis,work measurement methods,such as system diagnosis Q company main problems existing in the ratio of the assembly line production line balance,and calculate the existing main assembly line balancing rate reduction;Then,the improvement plans,such as program optimization and production line layout optimization,were designed by using 5W1H,ECRS,program analysis and other tools of industrial engineering,and the balance rate of the main minus assembly line of ideal improvement plan was calculated and compared.Finally,it summarizes the whole process of production line balance improvement,objectively and truly evaluates the practical value of the improvement plan,analyzes the problems that need to be solved in the practical application of the improvement plan in this paper,and looks forward to the key points of this paper and the company's next research.