The Research On Modular Production Of Beam Pumping Unit

The beam pumping unit is currently active oil pumping machine used in the international market,the beam pumping unit's export volume has been maintained at a high level.The small batch,multi standard production mode is the market demand characteristics,in order to improve the production efficiency and quality,to explore the beam the new type oil pumping machine production mode.The beam of computer aided modular design of pumping unit in the country has a large amount of research and application,but on the research of modular production beam pumping unit is still in the initial stage,so this paper on the basis of Shandong Kerui Petroleum Equipment Co.Ltd.design and production the export of beam pumping unit manufacturing process and product sample data of the oil pumping machine manufacturing company to carry out the research of modular production.The beam pumping unit modular is in the production of a beam pumping unit of parts structure and function,based on the demand forecast of customer orders,the use of modular principle according to the functional requirements to develop a series of special module for the production and general module.Then according to the requirements of market order or market demand the prediction,selection and combination of these special module and common module,can produce different specifications,different performance meet the market of small batch and beam the diversification demand of pumping units.Through the investigation and analysis of the surrounding multi beam pumping machine manufacturers,production mode and production process,determine the beam pumping oil machine production target component module,developed a beam overall design scheme for unit modular production.On this basis,through in-depth research and analysis of the modular principle,combined with the existing pumping oil machine production experience,this paper proposes a new pumping unit modular manufacturing research ideas: firstly,the pumping unit in accordance with the functional principle is divided into six functional modules;then combined with the oil production the traditional experience extraction process and quality,from the point of view of the production process and quality control plan,function module,function module and pumping out of the studied production module.The beam pumping unit and the basic organization work for unit modular production fixtures were designed and structural design.Through the statistical analysis of production efficiency,beam pumping process skills,production equipment and personnel quality,realizes the pumping module production process evaluation.