The Research Of Coreless Coiling Automatic Production Lines Loading And Unloading Manipulator

In recent years,industrial manipulators are widely used in production workshop material transmitting to replace the traditional manual transmitting,therefore,improving production efficiency,reducing production cost,making industrialization reflect the superiority of the machinery industry.Coreless coils are new kind of coils which are rising in recent years,it needed transmitting from winding completed to accurate suppressed,the traditional way of transmitting is manual,it could not be operated until the temperature is down,so the production efficiency is low,therefore,in order to improve the cycle of the transmitting,to design a new kind of manipulator replace of manual can solve this problem.This paper first introduces the problems to design the coreless coils production line,on this foundation to submit the structure of the target manipulator,needed to consider its workplace,realization way,if it had an infinite and so on;Contrasting different kinds of manipulators,on this foundation,to ensure the kind of the manipulator;Based on the space requirement and cost saving,this paper puts forward the realization method.Modeled partition the mechanical structure of the manipulator;Designed and build the logic control system model of the control system,then carries on the module partition.Within the space allowed,determined the specific structure of the manipulator,selected standard parts and servo motor for the manipulator;selected the auxiliary of the pneumatic module,then checked;Modeled the specific parts of the manipulator with the 3D Software Solidworks,created the assembly after the parts are built,then make the winding machine and the precision machine and the manipulator into production assembly body,making the composition production line,simulating the feeding procession;Blocked the diagram of simmechanics module,simulated the movement of the manipulator,researched the movement;Whether to meet the load demands through the dynamic simulation test.With dynamic simulation attached on the manipulator of the assembly body in ADAMS/VIEW environment,created idealized model to compare the dynamic output results,put forward the data which needed to be optimized;By means of the variableparameter method,the simulation analysised the manipulator under the ideal condition,obtained the optimal parameters,obtained the influence of the change of installation position on the manipulator loads.Analysised the modal of manipulator under workbench15.0,put forward the possible problems and the key structure that need to be optimized,put forward a solution to solve the problem,optimized the structure with the topology method in workbench15.0,compared the performance of the two optimization methods and how to improve the stress concentration of the key joints.