Improvement Of Robot Polishing System For Sink And The Establishment Of The System Of Loading/Unloading And Distribution

With the promotion of industrial internationalization and global purchasing, the requirement of China commodity manufacturing grows rapidly followed by it.Nowadays, the technologies of domestic industrial robots and complete sets of tooling operations are largely used in automated production line of high-tech products. But with the changing of society needs,the technologies of industrial robots and complete sets of tooling operations gradually applied for production of traditional products,which has important significance for transformation and upgrading of enterprises.This article discusses that how to improve the processing route of sink, design material distribution program based on AGV car and design sink loading and unloading system,combined by the existing robot working group. Further improve the overall efficiency of the robot production line.The major research contents include the following:(1)Conduct the improvements of sink processing routing and manufacturing process,establish product database.By increasing or decreasing, adjusting step,quickly call processing database,flexibly adjust other auxiliary processes, maximally ensure the principle of using the automated production lines.Complete the selection of robot body system and the design of duplex power control belt machine and polishing machine with the wax sented automatically. According to the product shape,make use of the principle of pneumatic vacuum adsorption and coordinate with characteristics of robot machining force control to design the compatible profiling fixture,get the fit and reliable effect of sink fixed,improve the rate of one processing pass of product surface treatment.(2)Construct logistics,loading and unloading system.Plan the route of AGV car based on the layout of robot working group.Make use of AGV car to transport the products each robot working group required to the corresponding loading and unloading device.Each robot working group processes as their program individually setting.(3)Set up visual identification system.Use visual identification system to ensure the delivery of products on time and accurate through the co-ordination of each unit.Do as the processing route of identification, distribution, loading, processing, unloading, censorship,achieve the unmanned management.And ultimately realize optimization of automated production lines and improve overall processing efficiency.(4)According the characteristics of sink process, Formulate the specification of sink surface treatment process.Use off-line simulation software RobotStudio of ABB industrial robot to obtain sink polishing program.Specific examples on programming and the quality of the processed product verify the results of the improved process. conclusions that obtain experimental procedure meeting the actual production and apply to product.(5)Through the above research,verify the overall effect in the actual production. Set monitoring points of daily management,compile statistics and collect the actual data applied to provide the base of real and effective data to further enhance efficiency for enterprises in the future.