Design&Research Of The Automation Equipment Based On An Intelligent Robot For Stripping And Laminating

In China, with the constant improvement of the automation demand in domestic manufacturing, the industrial robot technology, visual servo technology, and pneumatic technology have been getting more mature. Naturally, these technologies have been applied widely into automated production equipment. Recently, in the manufacturing industry of electronic products, due to higher labor costs and the difficulty of employment, it is urgent that the industry should be transformed from labor-intensive model into technology-intensive one.The thesis is proposed in accordance with the requirements of an electric manufacture company. In the assembly line of this company, some manufacturing processes are still operated by manual labor. And only workers who are equipped with proficient skills and rich experience can reach the high standard of fitting precision. Therefore, operators’skills and labor issues really exert great influence on manufacturing efficiency. It is urgent that the development of automat zing is the top priority to address this concern.This thesis describes the design and study processes of automation equipment based on robot for stripping and laminating in detail. It includes the determination of design schemes, the theoretical study on machine design, the research and design on mechanical structure, visual servo system, pneumatic system and control system, the assembly and the debugging and a summary of current machine applications.The research contents of each part are chiefly as follows:(1) Identification of Design SchemeThe existing manufacturing technique has been analyzed and the operation chain in the production process has been made clear. Through the disassembly of the whole operation chain, a variety of programs for the equipment structure design has been accomplished. By screening different programs the ultimate design of mechanical and control sections can be determined.(2) Theoretical Research on machine design The kinematics and dynamics analyses related to two main kinematical units of the equipment have been completed. They can provide theoretical reference for the subsequent designs.(3) The Design Research on the Machinery Mechanism The key design parameters of the equipment base, turnover mechanism, stripping platform, mechanical gripper and feeding mechanism have been analyzed and discussed.(4) The Design of Visual Servo System It explores the design of computer hardware and visual system, camera calibration techniques and the target orientation etc.(5) The Design of Pneumatic System The schematic diagram of the pneumatic system has been drawn. The relevant pneumatic components have been selected according to practical applications.(6) The Design of Control System The control schematic diagram of this system has been drawn. The allocation of control ports has been explored and the control program has been completed as well.(7) The Assembly and Debugging This essay also studies the assembly process of equipment and presents the relevant test data.(8) Summary and Prospect This essay also summarizes the current equipment applications and provides suggestions about the equipment improvement.The automation equipment based on intelligent robot for stripping and laminating designed in this project are provided with characteristics including high production efficiency, low pollution and high product pass rate etc. This project can meet with the actual production needs. Therefore, the research contents have a certain reference value to the similar equipment design.