Study Of BJ RRD Operation Cost Excellence

As a conventional printing manufacturer,RRD is facing increasingly difficulties and challenges on operation cost control,cost excellence is the way to conquer such problems,that is,machine efficiency definitely help to increase capacity, lower unit cost to fulfill more volume and generate more benefit. This will lead RRD to be the TOP 1 class printing company.After analysis of main cost control problems which exsited in our operation process,a series of cost excellence projects was kick off and implemented which include overall equipment efficiency improvement; cost of poor quality control inventory management and WIP cycle time control;lean manpower management and incentive plan;contious improvement and IE aspect improvement. Expatiate above five actions'significance and feasibility analysis with guarantee actions.Current result of cost excellence actions bring us remarkable financial saving and make RRD even better prepared for the future.cost excellence project is a set of processes, practices and tools which basically shows that has a positive and significant impact on the overall KPIs.all this practice could be used for reference in other company in printing field, the study is copyable and significant.