Development of an Energy Harvesting Device using Piezoceramic Materials

Piezoelectric energy harvesters are increasingly being pursued for their potential to replace finite-life batteries in wireless sensor modules and for their potential to create self-powered devices. This work presents the development of a novel piezoelectric harvester that attempts to improve upon the power output limitations of current piezoelectric harvesting technology. This novel harvester uses the concept of torsion on a tube to produce shear stresses and hence uses improved piezoelectric properties of the shear mode of piezoceramics to generate higher power outputs. This concept is first presented in this work and a proof-of-concept prototype is utilized to experimentally demonstrate the validity of this novel device. After this, the behaviour of the novel harvester is explored through an investigation into three cross-section geometries of the torsion tube and varying geometries of the eccentric mass using three different comparison metrics. Through this, it is observed that configurations with higher torsional compliance and high eccentric mass inertias have the potential for the highest power output and highest harvester effectiveness. However, the mechanical damping in the system is also found to significantly impact the harvester output resulting in prototypes of the various configurations not performing as expected. As a result of this discrepancy, the factors affecting the performance of the harvester are analyzed in greater detail through the development of a mathematical model that is then used to develop a set of guidelines to direct the design of a torsion harvester for a desired application. These guidelines are then used to develop an improved torsion harvester with a demonstrated ability to produce 1.2 mW of output power at its resonant frequency to power a wireless sensor module. Finally, the use of alternative materials such as single crystals of PMN-PT in the torsion harvester is also examined. Through finite element simulations and with material properties reported in the literature, the torsion harvester used with the sensor module is found to significantly benefit with the addition of the single crystal materials and ultimately generate 300% improvements in average output power while converting 11% of the input energy into usable electrical energy.