Nano/macro porous bioactive glass scaffold

Bioactive glass (BG) and ceramics have been widely studied and developed as implants to replace hard tissues of the musculo-skeletal system, such as bones and teeth. Recently, instead of using bulk materials, which usually do not degrade rapidly enough and may remain in the human body for a long time, the idea of bioscaffold for tissue regeneration has generated much interest. An ideal bioscaffold is a porous material that would not only provide a three-dimensional structure for the regeneration of natural tissue, but also degrade gradually and, eventually be replaced by the natural tissue completely. Among various material choices the nano-macro dual porous BG appears as the most promising candidate for bioscaffold applications. Here macropores facilitate tissue growth while nanopores control degradation and enhance cell response. The surface area, which controls the degradation of scaffold can also be tuned by changing the nanopore size. However, fabrication of such 3D structure with desirable nano and macro pores has remained challenging.;In this dissertation, sol-gel process combined with spinodal decomposition or polymer sponge replication method has been developed to fabricate the nano-macro porous BG scaffolds. Macropores up to 100microm are created by freezing polymer induced spinodal structure through sol-gel transition, while larger macropores (>200um) of predetermined size are obtained by the polymer sponge replication technique.;The size of nanopores, which are inherent to the sol-gel method of glass fabrication, has been tailored using several approaches: Before gel point, small nanopores are generated using acid catalyst that leads to weakly-branched polymer-like network. On the other hand, larger nanopores are created with the base-catalyzed gel with highly-branched cluster-like structure. After the gel point, the nanostructure can be further modified by manipulating the sintering temperature and/or the ammonia concentration used in the solvent exchange process. Although both techniques lower the surface area of BG scaffolds, the temperature-dependent sintering process closes nanopores through densification, while the concentration-dependent solvent exchange process enlarges nanopores through Ostwald-ripening type coarsening. Therefore, nanopore size and surface area of BG scaffold are independently controlled using these methods.;In vitro cell and in vivo animal tissue responses have been investigated to evaluate the performance of the nano-macro porous BG scaffold. The cells are found to migrate and penetrate deep into the 3D nano-macro porous structure, while exhibiting excellent adhesion to the bioscaffold surface. Importantly, the new tissue with both blood vessels and collagen fibers is formed deep inside the implanted scaffolds without obvious inflammatory reaction. Furthermore, our observations show biological benefits of the nanopores in the BG scaffold. In comparison to BG scaffold without nanopores, cells migrate and penetrate into nano-macro dual-porous BG scaffold faster and deeper mainly because of the increase of surface area.;To study the effect of nanopore topography, we fabricated BG scaffolds with the same surface area but different nanopore sizes. It is found that the initial cell attachment is significantly enhanced on the BG scaffold with the same surface area but smaller nanopores size, indicating that the nanopore topography strongly influences the performance of BG scaffold. In conclusion, the present results demonstrate most clearly the usefulness of our nano-macro dual-porous BG as a novel and superior 3D bioscaffold for regenerative medicine and hard tissue engineering.