Autothermal Processing of Renewable Liquids

The vast majority of petrochemicals are synthesized from just six building block molecules, but current feedstocks are an unsustainable resource with negative externalities. Biomass represents a potentially sustainable feedstock, but needs densification, preferably to a liquid form, to be a suitable replacement. Fermentation to butanol and pyrolysis to bio-oil are two promising liquid intermediates.;Catalytic partial oxidation (CPO) of the liquid intermediates over noble metal catalysts, which converts the liquids primarily into syngas and light olefins, is a promising technique for processing densified biomass. The study of liquids at high temperatures requires consideration of a range of complex phenomena, including boiling behavior on hot surfaces, reactions of the feed molecules at high temperatures and on catalyst surfaces, and interactions of impurities in the liquid with the catalyst.;Chapter 2 deals with the behavior of the transient liquid that forms when cellulose, a major constituent of biomass, is pyrolized. Fast photography experiments and numerical simulations are performed to show that the aerosols formed in the boiling of this liquid are capable of transporting nonvolatile fragments of biomass intact into the gas phase. These nonvolatile fragments have significant implications in the storage and downstream processing of bio-oil.;Some of the behavior of bio-oil at high temperature may also be explained by the variety of molecules in the liquid. Many different functional groups are present, each with its own set of chemical reactions in combustion, pyrolysis, and partial oxidation on a metal catalyst. Chapters 3 and 4 investigate these reactions through a survey of two-carbon surrogates of the functional group classes found in bio-oil. Chapter 3 examines reactions occuring in the complete CPO system over Pt and Rh catalysts, and in the complete system absent O 2. The selectivity data from each molecule and the surface science literature of each molecule are used to propose a reaction mechanism over the catalyst surface. Chapter 4 investigates the reactions that may be occurring in the gas phase and over the alpha-Al2O3 foam monolith support. Significant gas-phase chemistry is likely present in the autothermal reactor, although different temperature gradients between the autothermal reactions and the externally heated tube makes quantification of the amount of homogeneous chemistry in the autothermal system impossible. The alpha-Al2O 3 support may serve as a heat transfer medium and radical quencher (due to its foam structure with small-diameter pores), but not likely acid catalysis, as selectivity to dehydration products was similar both with and without the foam support.;Because butanol is another promising liquid intermediate in biomass processing, a series of experiments with butanol in an CPO reactor was also carried out. Chapter 5 compares the four butanol isomers in a CPO reactor over Pt, PtCe, Rh, and RhCe catalysts. The reactivity of tert-butanol was as high or higher than the other alcohols, indicating that the lack of a carbonyl decomposition path does not necessarily in uence the reactivity of the molecule. Rather, the reactivity appeared to be more a function of the initial pyrolysis temperature of the alcohol. Thus, much of the initial chemistry of the higher alcohols in a CPO reactor may be homogeneous. The main function of the catalyst may be to decompose the intermediate carbonyls and alkenes to syngas. To that end, the PtCe had significantly lower reforming activity than the other catalysts, evidenced by the lower selectivity to CO and H2 and generally higher temperatures. Selectivity to syngas and light olefins was high and tunable depending on feed ratios, indicating the potential of CPO to provide petrochemical building blocks from butanol.;Chapter 6 combines CPO with a water-gas shift (WGS) stage and investigates the addition of steam to isobutanol for the production of a high-purity H2 stream. A RhCe catalyst was used in the CPO stage to convert 100% of the isobutanol feed to primarily equilibrium products, although a non-negligible fraction of intermediate isobutryaldehyde, propylene and isobutene. The use of a PtCe catalyst directly downstream allowed the incorporation of a high-temperature WGS stage with no external heat addition. Concentration of CO in the exit stream ≤ 3%, and H2 selectivity ≥ 100% (based on H from isobutanol) was achieved, similar to industrial high-temperature WGS operations. Additionally, the use of a PtCe WGS catalyst allowed conversion of intermediate products remaining from the CPO stage, indicating the robustness of the CPO-WGS system.;Finally, because any feedstock intended to produce petrochemical feedstocks will contain impurities, Chapter 7 investigates the durability of a RhCe catalyst over several hundred hours with CPO of food-grade glycerol. This feedstock contains ppm levels of Fe and several other impurities. Despite several perturbations to the system and the addition of impurity levels comparable to catalyst loading by the end of the test, the catalyst maintained 100% conversion of glycerol to equilibrium products throughout the experiment, although some loss of WGS activity was observed.;In Chapter 8, several experiments are proposed to strengthen the conclusions of the experiments described in the previous chapters, including co-feeding of radicalscavenging molecules, in-situ spectroscopic studies, and mechanism validation with the current data. Further study of boiling phenomena is also proposed, and some preliminary results are presented. Additionally, integration of photochemistry into a CPO reactor is proposed as a method of improving catalyst durability for processing particularly recalcitrant feedstocks. The ability of CPO to handle high-moisture feedstocks may allow for its use in processing aquatic biomass; a potential design for a photobioreactor for algae cultivation with integration of a CPO reactor is described. Finally, the study of ethanol conversion to butanol through a Guerbet-type reaction is proposed. A Guerbet stage would function particularly well downstream of a CPO reactor because it requires heat, dehydrogenated alcohols, and H 2 addition.;Although a comprehensive understanding of the phenomena occuring in a CPO reactor is far from available, the diversity of applications in which sustainably produced syngas and heat find use suggests that CPO reaction engineering is an important area of research. This thesis offers preliminary insight into some of the phenomena and applications of catalytic partial oxidation.