Synthesis and characterization of shape memory poly (epsilon-caprolactone) polyurethane-ureas

Shape memory polymers (SMPs) have attracted significant interest in recent times because of their potential applications in a number of areas, such as medical devices and textiles. However, there are some major drawbacks of SMPs, such as their relatively low moduli resulting in small recovery stresses, and their long response times compared with shape memory alloys (SMAs). A suitable recovery stress which comes from the elastic recovery stress generated in the deformation process is critical in some medical devices. To address some of these shortcomings, the work in this dissertation mainly focuses on the design and synthesis of linear shape memory polymers with higher recovery stress.;A series of segmented poly (epsilon-caprolactone) polyurethane-ureas (PCLUUs) were prepared from poly (epsilon-caprolactone) (PCL) diol, different dissociates and chain extenders. NMR and FT-IR were used to identify the structure of the synthesized shape memory polyurethane-ureas. Parameters such as soft segment content (molecular weight and content), chain extender and the rigidity of the main chain were investigated to understand the structure-property relationships of the shape memory polymer systems through DSC, DMA, physical property test, etc. Cyclic thermal mechanic tests were applied to measure the shape memory properties which showed that the recovery stress can be improved above 200% simply by modifying the chain extender. Meanwhile, the synthesis process was optimized to be similar to that of Spandex /LYCRA®. Continuous fibers form shape memory polyurethane-ureas were made from a wet spinning process, which indicated excellent spinnability of the polymer solution. Small angle neutron scattering (SANS) was used to study the morphology of the hard segment at different temperatures and stretch rates and found that the monodisperse rigid cylinder model fit the SANS data quite well. From the cylinder model, the radius of the cylinder increased with increasing hard segment content. The SANS results revealed phase separation of hard and soft segments into nano scale domains. The overall objectives of this dissertation were: ▪ To improve the recovery stress of linear shape memory polymers. ▪ To study the morphology and structure property relationships of shape memory polymers.;Chapter 1 reviews the literature on SMAs and SMPs, especially on linear SMPs. Chapter 2 is devoted to SMPUUs with the aliphatic amine 1, 4-Butanediamine (BDA) as chain extender. Chapter 3 reports the effects of different aliphatic diamines as the chain extenders. Chapter 4 covers the results for shape memory polyurethane-ureas with aromatic diamine 4, 4’-Methylenedianiline (MDA) as the chain extender. The effect of different diisocyanates is covered in Chapter 5. Chapter 6-7 show some synthesized polymer systems with unimproved recovery stress or even no shape memory properties. The overall conclusions of this work are reported in Chapter 8.