Conducting polymer nanocomposites loaded with nanotubes and fibers for electrical and thermal applications

The design, fabrication and measurement of electrical and thermal properties of polymers loaded with nanotubes and fibers are the foci of the work presented in this dissertation. The resulting products of blending polymers with nanomaterials are called nanocomposites and are already finding applications in many areas of human endeavour. Among some of the most recent envisioned applications of nanocomposites is in electronic devices as thermal interface materials (TIMs). This potential application as TIMs, has been made more real by the realization that carbon nanotubes, could potentially transfer their high electrical, thermal and mechanical properties to polymers in the nanocomposites.;In Chapter 1, the events leading to the discovery of carbon nanotubes are reviewed followed by an elaborate discussion of their structure and properties. The discussion of the structure and properties of carbon nanotubes help in understanding the envisaged applications.;Chapter 2 focuses on the fabrication of insulating polymer nanocomposites, their electrical and mechanical properties. Poly (methyl methacrylate) (PMMA) and a polyimide formed by reacting pyromellitic dianhydride (PMDA) and 4, 4'-oxydianiline (ODA) (PMDA-ODA) nanocomposites with carbon nanotubes were prepared by in-situ polymerization. Poly (1-methyl-4-pentene) (TPX), Polycarbonate (PC), Poly (vinyl chloride) (PVC), Poly (acrylonitrile-butadiene-styrene) (ABS), the alloys ABS-PC, ABS-PVC, and ABS-PC-PVC nanocomposites were prepared from the respective polymers and carbon nanotubes and their mechanical and electrical properties measured.;Chapter 3 covers the nanocomposites that were prepared by the in-situ polymerization of the conducting polymers Polyaniline (PANi), Polypyrrole (PPy) and Poly (3, 4-ethylenedioxythiophene) (PEDOT) by in-situ polymerization. These are evaluated for electrical conductivity. The use of surfactants in facilitating carbon nanotube dispersion is discussed and applied in the preparation of conducting polymer nanocomposites.;In Chapter 4 epoxy nanocomposites are prepared. MWCNTs, Graphite Fibers and Boron Nitride are used as filler materials. There thermal conductivity is determined by using the Flash Technique as well as Differential Scanning Calorimetry (DSC). The thermal conductivity of graphite and BN loaded epoxy was found to be much higher than for the MWCNTs filled.;Chapter 5 covers the synthesis and electrical conductivity of PANi nanotubes and nanorods without the use of templates. Also covered in this Chapter is the template free synthesis of Cu (II) hydroxide and Copper nanorods.;In Chapter 6, Organic Solderability Preservatives (OSPs) are evaluated for integrity after thermal stress. The two types of OSPs that are evaluated in this chapter are a benzimidazole derivative known as WPF207 and an imidazole derivative called F2LX. The OSP WPF was found to be more robust. In Chapter 7, two encapsulants are evaluated after thermal stress. The encapsulants are Sumitomo type 6730B and type 6730B-LX. No significant differences were found after analysis.