Functionalized carbon nanostructures for hydrogen catalysis

Sodium borohydride, NaBH4, is widely used as a source of pure hydrogen. Hydrogen is of interest because it is a source of clean energy. It can be converted directly into electrical energy by means of fuel cells. One of the objectives of this thesis was to develop a new catalytic process to (i) enhance the rate of hydrogen generation, and (ii) to achieve hydrogen generation equal to 100% of the theoretically expected value.;The catalyst investigated in this research is constructed by starting from single wall carbon nanotubes (SWNT). This material has a very high specific surface area and good conductivity. The SWNT were formed into a paper by a special filtration process. Polysilazane, a polymeric precursor (Ceraset(TM)-SN from KiON Corp., Wiesbaden, Germany) was diluted by acetone and then layered onto SWNT paper. The Ceraset coated SWNT was then pyrolyzed at 1100°C for three hours to form a silicon carbonitride (SiCN), polymer derived ceramic (PDC), layer on the surface of SWNT filtered paper. This functionalized SiCN carbon nanotube paper (SiCN/CNT) was used as the substrate for catalyst dispersions. The catalyst consisted of transition metals, Pt/Pd/Ru. Suspension solutions of Pt, Pd and Ru were impregnated onto the SiCN/CNT paper with the expectation of creating a monolayer of these transition metals on surface of the SiCN/CNT substrate.;It is likely that an interaction could occur between the transition metals and the silicon atoms present in the SiCN layer on the surface of the carbon nanotubes. It is known that transition metals and silicon react to form silicides, suggesting the formation of a strong Si-transition metal bond. Therefore, it is possible that this bond could provide good wetting of metal atoms on SiCN functionalized carbon nanotube substrate. In the limit a monolayer of the transition metals may be achieved, which would correspond to a near zero dihedral angle between the substrate and the cluster of transition metals. In such a scenario a very high activity of the catalyst can be achieved raising the figure of merit for hydrogen generation nearly to its highest possible value.;The catalytic performance is also related to the intrinsic activity of chemical composition of the catalyst. In the present work, the use of catalysts of a ternary composition has been discovered to enhance the activity of the catalyst. The experiments presented in this work use Pt/Pd/Ru catalyzed SiCN/CNT as the catalyst to react with sodium borohydride for the hydrogen generation.;The thickness of SiCN/CNT paper is one of the factors, which influences the hydrogen generation rate: thinner papers produce higher rates of hydrogen generation. The likely reason for this phenomenon is that hydrogen bubbles can become trapped within the mesh of carbon nanotubes that constitute the paper-like structure of the catalyst. It is hypothesized that hydrogen bubbles can escape more easily from the interior of the paper if the paper is thinner. The effect of the paper thickness on the hydrogen generation rate forms the first part of the thesis.;In the next phase of the thesis, thin film structures of carbon nanotubes, about 300 nm high, were created to serve as the catalyst substrates. Transition metals were deposited on to these substrates by an electrophoretic process. In these catalysts huge increases in hydrogen generation rates, relative to the CNT-paper architecture, were achieved. Indeed the Figure of Merit (FOM), expressed as liters per minute of hydrogen generated per gram of the precious metals, per unit molar concentration of NaBH4, (Lmin-1g met-1[NaBH4]-1), of these "thin film CNT" catalysts was up to three orders of magnitude greater than could be achieved with the thick CNT paper, as described in the first part of the thesis. These values for the FOM are more than two orders of magnitude greater than the highest values for hydrogen generation from NaBH4 reported in the literature.;The reaction mechanism and the catalytic efficiency in the present work is described in terms of an electric charge transfer, as has been proposed in the literature. In this mechanism the negative charge on the BH4 - ion is transferred with one hydrogen atom via SiCN/CNT structure, which increases the catalytic activity. (Abstract shortened by UMI.)...