Process Optimization And Quality Control Of Segment Bearings Seat Of Slab Caster

The segment bearings seat of slab caster is one of the key parts of the main part of the modern caster,and the processing cycle is long,the difficulty is large and the precision is high.In recent years,the amount of repair segment increased at the same time,the bearing demand also rose,customers of bearing quality requirements more and more high,and the delivery time is shorter,the contradiction between the product quality and the processing efficiency is particularly prominent.How to improve the production efficiency greatly on the premise of guaranteeing the quality of the product has become an urgent problem to be solved in the production of bearing seat.This paper introduces the original processing method of segment bearings seat of slab caster.From the two aspects of production process and turnover route,it analyzes the process of bearing base,finds out the bottleneck and technical difficulties of bearing seat,and improves the process.According to the company’s existing equipment and personnel level,equipped with the corresponding tooling.Under the premise of ensuring the quality of the bearing seat,a production line of the bearing block is designed,so as to improve the production efficiency and reduce the cost of equipment and labor.The specific research content of the process optimization and quality control of the bearing pedestal is as follows:First.The process analysis of the segment bearings seat of slab caster,including the design principle,the key size and the processing parameters.The original processing technology is analyzed to understand the staffing and equipment use.According to the relevant research content,the process is optimized,the process flow is shortened,the turnover time is reduced,and the new processing technology is produced.Two,according to the new preparation process is used to determine the bearing plane,processing equipment,supporting the design of special and general tooling,fixture,mould,car turnover etc..Three,in strict accordance with the quality system of military products,the quality management measures of small and medium-sized bearing seats should be worked out,and the quality should be comprehensively controlled from the six aspects of "people,machine,material,law,ring and measurement".In practice,in accordance with the "three principles" in order to control the quality of key word.In conclusion,through in-depth and comprehensive research on the process of segment bearings seat of slab caster,the problem of insufficient capacity of the bearing block is solved,and the purpose of improving production efficiency,improving quality and reducing processing cost is achieved.Moreover,it provides a new model for the systematic production of other products of the enterprise.The research results have reached the expected goal.