Aluminum Cans Incision Flanging Integration Processing Equipment Technology Research

With the development of science and technology, mechanical and electrical integration technology got rapid progress, at home and abroad the aluminium cans of thin-walled processing has been greatly improved. This topic is used mechanical and electrical integration technology, design and research aluminum cans of incision and flange of the integration of machining equipment, aiming at thin-walled aluminum cans fixed-length cutting and flanging processing requirements. The processing equipment is based on the integration of design concept, through the automatic clamping device and automatic control technology; realize the incision and the integration of flanging process. The specific work done in this subject as follows:(1) Overall design the processing equipment, understand the processing characteristics of the work piece to determine the cutting and flanging processing method, through the processing equipment design and use requirements analysis, develop processing equipment in the processes of transmission program, to completed the machine tools overall layout design.(2) Complete the mechanical structure design of the processing equipment, including the spindle box, automatic clamping device, automatic up-down material device, automatic cutting and flanging devices, bench, etc. In particular, the important component of the processing equipment-fixture’s design ideas, structure characteristics and working principle are introduced in detail. This fixture using inclined wedge clamp, butterfly springs and hinges to achieve the automatic clamping, which reflects the integration process in processing equipment. Simulate the deformation and stress of the work piece caused by clamping force using the ANSYS software. When loading the constant pressure, and ensure the same contact area between the jaws and the work piece, analyze the jaws wrap angle changes on the influence of the work piece deformation.(3) On the basis of Analysis aluminum cans incision, flange integrated processing equipment control functions requirement, proposed control system solutions based on PLC. According to the PLC control request, has compiled system’s smooth functional diagram and the trapezoidal chart, both has guaranteed the work reliability, and provided the convenience for future improvement and the expansion.(4) Finally used the Solidworks software to carry on the three dimensional modeling, the assembly for the aluminum can incision and flanging integration processing equipment, and used the Animator module to carry on the movement simulation for its work process. Through the simulation fixed the defects existing in the design process.