Design, characterization and modeling of biobased acoustic foams

Polymeric open cell foams are widely used as sound absorbers in sectors such as automobile, aerospace, transportation and building industries, yet there is a need to improve sound absorption of these foams through understanding the relation between cell morphology and acoustic properties of porous material. Due to complicated microscopic structure of open cell foams, investigating the relation between foam morphology and acoustic properties is rather intricate and still an open problem in the field.;The focus of this research is to design and develop biobased open cell foams for acoustic applications to replace conventional petrochemical based foams as well as investigating the link between cell morphology and macroscopic properties of open cell porous structures. To achieve these objectives, two industrially produced biomaterials, polylactide (PLA) and polyhydroxyalkanoate (PHA) and their composites were examined and highly porous biobased foams were fabricated by particulate leaching and compression molding. Acoustic absorption capability of these foams was enhanced utilizing the effect of co-continuous blends to form a bimodal porous structure.;To tailor mechanical and acoustic properties of biobased foams, blends of PLA and PHA were studied to reach the desired mechanical and viscoelastic properties. To enhance acoustic properties of porous medium for having a broad band absorption effect, cell structure must be appropriately graded. Such porous structures with microstructural gradation are called Functionally Graded Materials (FGM). A novel graded foam structure was designed with superior sound absorption to demonstrate the effect of cell arrangement on performance of acoustic fixtures.;Acoustic measurements were performed in a two microphone impedance tube and acoustic theory of Johnson-Champoux-Allard was applied to the fabricated foams to determine micro cellular properties such as tortuosity, viscous and thermal lengths from sound absorption impedance tube measurements using an inverse technique. As the next step towards in depth understanding of the relation between cell morphology and sound absorption of open cell foams, a semi-analytical model was developed to account for the effect of micro cellular properties such as cell wall thickness and reticulation rate on overall macroscopic and structural properties. Developed model provides the tools to optimize the porous structure and enhance sound absorption capability.