Feasibility of using carbon fiber reinforced plastic tendons in prestressed concrete Double-Tee bridge system

One of the major problems the construction industry faces today is corrosion of reinforcing and prestressing steel, which significantly affects the durability of concrete structures. Fiber reinforced plastics (FRPs) are highly regarded as prospective replacement for steel in prestressed concrete structures under corrosive environment. This investigation was conducted to establish the feasibility of using Carbon Fiber Composite (CFC) cables as reinforcing/prestressing elements in concrete bridge structures. Besides investigating durability of CFC cables and pretensioned concrete beams with CFC cables in adverse environments (alkali and seawater), flexure and shear tests were performed on single Double-Tee beams, together with service load behavior, fatigue strength and ultimate load capacity tests on a half scale model Double-Tee girder bridge system prestressed with CFC cables. Exposure to seawater and alkali environments has no adverse effect on the strength of the CFRP tendons as well as the pretensioned beams with CFRP. Based on the flexural strength tests on Double-Tee beams, the bond between CFRP tendons and concrete is satisfactory. The Double-Tee bridge system exhibited good fatigue resistance and adequate ductility under ultimate load conditions. The ultimate load capacity of the bridge is approximately three times the service load corresponding to two HS20-44 trucks and equals 2.4 times the first crack load. Finite element analyses were carried out to predict elastic deformations and collapse load of the Double-Tee bridge prestressed with CFC cables. Feasibility of using CFC cables in bridge structures is assessed based on the experimental and analytical parameters such as deflections, strains, crack distributions and crack widths.