Synthesis and surface characterization of electroactive conducting polymers and polyurethane coatings

The direct electrodeposition of electroactive conducting polymers (ECPs) on active metals such as iron, steel, and aluminum is complicated by the concomitant metal oxidation that occurs at the positive potentials required for polymer formation. In the case of aluminum and its alloys, the oxide layer that forms is an insulator that blocks electron transfer and impedes polymer formation and deposition. As a result, only patchy, nonuniform polymer films are obtained. Electron transfer mediation is a well-known technique for overcoming kinetic limitations of electron transfer at metal electrodes. In this dissertation, we report the use of electron transfer mediation for the direct electrodeposition of polypyrrole onto aluminum and onto Al 2024-T3 alloy. The first few chapters focus on the electrochemistry and use of Tiron RTM (4,5-dihydroxy-1,3-benzenedisulfonic acid disodium salt) as the mediator. Electroactive conductive polymers (ECPs) were also being investigated for corrosion protection of Al alloys, with a view toward replacement of chromate-based coating systems. The use of electrochemical methods clearly indicated that the electrodeposited Ppy coatings had altered the corrosion behavior of the Al alloy.; Degradation mechanisms for self-priming (unicoat), high-gloss, and fluorinated polyurethane aircraft coatings exposed to QUV/H2O radiation were carried out using linear and step-scan photoacoustic (S2-PA) FTIR spectroscopy (Chapters 7--9). FTIR spectroscopic analysis indicated that, as the depth of sampling increased from film-air to film-substrate, an increase of free carbonyl components was observed. These free carbonyl groups are indicative of polyurethane components. Exposure of the polyurethane coating to prolonged periods of extreme weathering conditions indicated a loss of both polyurethane/polyurea components at the air interface, which has lead to an increase of disordered hydrogen-bonding formations. Contact angle measurement further indicated that as exposure time increases, an increase in contact angle measurements was observed. Therefore, both FTIR spectroscopic and contact angle results concluded that although chemical degradation has taken place, the overall integrity of the coating still remains.