| This is a study of the continuous ultrasound aided extrusion process for the in-situ compatibilization of isotactic polypropylene (iPP)/ethylene-propylene diene rubber (EPDM) thermoplastic elastomer (TPE) using a newly developed ultrasonic treatment reactor. The rheological, mechanical properties and morphology of the TPE with and without ultrasonic treatment were studied. In-situ compatibilization in the ultrasonically treated blends was observed as evident by their more stable morphology after annealing, improved mechanical properties and IR spectra. The obtained results indicated that ultrasonic treatment induced the thermo-mechanical degradations and led to the possibility of enhanced molecular transport and chemical reactions at the interfaces. Processing conditions were established for enhanced in situ compatibilization of the PP/EPDM TPE.; The ultrasonic treatments of butyl rubber gum and ultrasonic devulcanization of butyl rubber, tire-curing bladder during extrusion using a grooved barrel ultrasonic reactor were carried out. The ultrasonic treatment of gum caused degradation of the polymer main chain leading to lower molecular weight, broader molecular weight distribution, less unsaturation and changes in physical properties. The devulcanization of butyl rubber was successfully accomplished only at severe conditions of ultrasonic treatment. The mechanical properties of vulcanizates prepared from devulcanized butyl rubber are comparable to that of the virgin vulcanizate. The molecular characterization of sol fraction of devulcanized butyl rubber showed the devulcanization and degradation of butyl rubber occurred simultaneously. 1H NMR transverse relaxation was also used to study butyl rubber gum before and after ultrasonic treatment, and ultrasonically devulcanized unfilled butyl rubber. The T2 relaxation decays were successfully described using a two-component model.; The recyclability of tire-curing bladder was also investigated. Gel fraction, crosslink density, cure behavior, dynamic properties and mechanical properties were measured. Good mechanical properties of revulcanized rubber were achieved by blending devulcanized rubber with the carbon black filled virgin butyl rubber.; The structural characteristics of devulcanized butyl rubber were simulated using the Dobson-Gordon theory of rubber network statistics. A fairly good agreement between experimental data and theoretical prediction on normalized gel fraction vs. normalized crosslink density was achieved. The simulation of devulcanized butyl rubber indicated that the rate of crosslink rupture is much higher than that of the main chain. |
