Characterization of Multifunctional Carbon Nanotube Yarns: In-situ Strain Sensing and Composite Reinforcement

A large body of scientific research and development worldwide has focused on the unprecedented structural/functional properties of carbon nanotubes (CNT), yet translation of these unique properties of CNTs to macroscopic materials has been slow to develop. CNT yarns are an appealing application for CNTs; their lightweight and small diameter can allow for them to be embedded into composite materials. Since the individual nanotubes have shown to have incredibly high strength, stiffness, and strain sensitivity, CNT yarns have the potential to be highly effective for in-situ structural health monitoring of advanced materials and structures.;This work identifies the sources for losses in strength and electromechanical sensitivity. This is done by first understanding the physics involved with a CNT yarn under axial strain. Since this material is not a Newtonian solid, the stress-strain relationships are dissimilar to conventional materials, exhibiting a three zone behavior. This is present in both the stress-strain and resistance-strain relationships. A tensile test performed in-situ within a scanning electron microscope showed that the diameter of the yarn reduced greatly during tension, which indicates that the volume is not constant; therefore, the intratube/intrabundle load transfer efficiency and electrical conductivity change significantly under strain. Observation of this phenomenon helps elucidate the source for loss in the translation from nanoscopic CNTs to the macroscopic CNT yarns.;Following the observation that the CNT yarn is not a solid body mechanics system, investigation into the long-standing field of textile engineering helped to identify that the CNT yarn structural hierarchy should be re-evaluated. Literary review reveals that the predominant base morphology of CNT yarns is bundles of CNTs as opposed to individual CNTs. Furthermore, in conventional textiles, it is well known that the base morphology (in textiles this is the "fiber") will bundle together during twisting. For CNT yarns, this level is referred to as packs since the title "bundle" has already been widely used as the grouping of individual CNTs. The utilization of conventional textile mechanics is supported by the congruent stress strain curves of cotton/wool yarns and CNT yarns.;With this new perspective, sources of strength losses can be identified and, in most cases, quantified. Deterministic and statistical textile models are used to enumerate three top-level parameters which affect the yarn's strength. This approach offers guidance for future work to be done in the field of CNT yarns, including the growth of raw CNT forests, the spinning procedures involved, and any post-processing steps that may arise that can mitigate these losses that are extremely degrading to the CNT yarn mechanical strength.;The strength of the yarn is a direct reflection of the quality of the yarn's structure. These morphological properties across the nano, meso, and macro scales have an effect on other physical properties such as electromechanical sensitivity. Improving the strength will also improve the yarn's ability to serve as a strain gage. Coupled with its appealing size, these yarns will be an effective in-situ embedded strain sensor. In conclusion, high quality CNT yarns with minimized strength losses show promise for structural health monitoring of advanced materials and structures since they can be both strongly reinforcing and electromechanically sensitive.