Optical diagnostic techniques in tribological analysis: Applications to wear film characterization, solid lubricant chemical transition, and electrical sliding contacts

Friction and wear have undisputedly huge macroscopic effects on the cost and lifetime of many mechanical systems. The cost to replace parts and the cost to overcome the energy losses associated with friction, although small in nature, can be enormous over long operating times. The understanding of wear and friction begins with the understanding of the physics and chemistry between the reacting surfaces on a microscopic level. Light as a diagnostic tool is a good candidate to perform the very sensitive microscopic measurements needed to help understand the fundamental science occurring in friction/wear systems. Light's small length scales provide the capabilities to characterize very local surface phenomena, including thin transfer films and surface chemical transitions. Light-based diagnostic techniques provide nearly instantaneous results, enabling one to make in situ/real time measurements which could be used to track wear events and associated chemical kinetics.;In the present study, two optical diagnostic techniques were investigated for the analysis of tribological systems. The first technique employed was Raman spectroscopy. Raman spectroscopy was investigated as a possible means for in situ measurement of thin transfer films in order to track the wear kinetics and structural transitions of bulk polymers. A micro-Raman system was designed, built, and characterized to track fresh wear films created from a pin-on-disk tribometer. The system proved capable of characterizing and tracking wear film thicknesses of ∼2 mum and greater. In addition, the system provided results indicating structural changes in the wear film as compared to the bulk when sliding speeds were increased. The spectral changes due to the altering of molecular vibrations can be attributed to the increase in temperature during high sliding speeds. Raman spectroscopy was also used to characterize the oxidation of molybdenum disulphide, a solid lubricant used in many applications, including high vacuum sliding. Resonance Raman effects were observed when an excitation wavelength of 632.8 nm was used. Raman spectroscopy was carried out on amorphous MoS2 while its temperature was increased to track the thermally induced oxidation of the MoS2 surface. In addition, other forms of MoS2 were investigated through Raman spectroscopy in which key distinctions between spectra were made. The second technique employed was atomic emission spectroscopy (AES) used to measure constituent species present in arcs created during electrical sliding contacts. Spectra indicated the presence of copper and zinc in the arcs created between copper fiber bundled brushes and a copper rotor. Atomic emission was used to measure the arc duration with a photo-multiplier tube (PMT) while the collected spectra were processed to assess arc temperature. The results suggest arcing in high-current electrical sliding contacts may be at least partially responsible for the high asymmetrical wear measured during tribology tests.