The Design And Implementation Of Industrial Applications Oriented Portable Wireless Debugging System

With the development of industrial technology, function of the increasing demand for industrial equipment, you need to add new functional modules in existing industrial systems. For the newly added function module docking with the original system should realize, however, complex industrial environment, for such industrial applications, It is particularly important to debug before that being official put in use. The i debugging system is mainly used to diagnose and detect the fault points that may appear in the equipment and adjust and detect the controller parameters dynamically. The site debugging of control parameters is a complex and time-consuming task, so the parameters require repeated modification according to the site conditions in order to achieve the best control effects. To simplify the site debugging progress and shorten the debugging cycle, designing and implementing a set of reliable debugging system has important application value and practical significance.Orienting to the Precision aluminum control system application, this paper designs and implements a portable wireless debugging system.Firstly, through the analysis and research on the event injection mechanism, combined with the debugged precision aluminum control system, its idea will be innovatively used in this debugging system to active the purpose of active debugging and avoid the passivity and blindness of traditional debugging. By designing the custom protocols makes the debugging work can work more targeted automatically, to improve the debugging efficiency.Secondly, in order to precisely control the single slot aluminum quantity, the online dynamic adjustment PLC control parameters is proposed in this paper. This way can work without affecting the normal working of overhead crane, through analysis on the whole aluminum process and actual aluminum data, to online dynamically adjust the PLC control parameters using wireless means, which can solve the inconvenience caused to debugging personnel and industrial production that is brought about by the offline ways effectively.Finally, this paper proposes a driving optimization mechanism that is based on the finite-state machine so as to meet the requirements of low power consumption for the portable devices. The kernel can overall control the devices according to the real-time load and time-based frequency of system. Through the laboratory and industrial field test, the result shows that this debugging system has good reliability and practicality and can significantly reduce the power consumption of the system by controlling the power control of the system.