Design, fabrication, and testing of three-dimensionally ordered macroporous materials for pseudomorphic transformation and power storage

This dissertation details my study of three-dimensionally ordered macroporous (3DOM) materials, which were prepared using polymer latex colloidal crystal templates. These solids are composed of close-packed and three-dimensionally interconnected spherical macropores surrounded by nanoscale solid wall skeletons. This unique architecture offers relatively large surface areas that are accessible by interconnected macropores, making these materials important for innovative catalysis, sensing, and separations applications. In addition, the three-dimensionally alternating dielectric structure can establish photonic stop bands that control the flow of light analogously to the restraint of electronic conduction by electronic bandgaps.;Many potential applications would benefit from reducing device feature sizes from the bulk into the nanoscale regime. However, some compositions are more easily prepared as nanostructured materials than others. Therefore, it would be immensely important to develop synthetic methods of transforming solids that are more easily formed with nanoarchitectural features into compositions that are not. Pseudomorphic transformation reactions may be one solution to this problem, since they are capable of altering chemical composition while maintaining shape and structural morphology. Several compositions of inverse opal and nanostructured preforms were investigated in this work to study the effects of vapor-phase and solution-phase conversion reactions on materials with feature sizes ranging from a few nm to tens of mum. 3DOM SiO2 and WO3, nanostructured Ni, and colloidal silica sphere performs were studied to investigate the effects of preform chemistries, feature sizes and shapes, processing temperatures, and reagent ratios on overall pseudomorphic structural retention.;Power storage and fuel cell devices based on nanostructured electrodes are a major example of how reducing device component feature sizes can greatly benefit applications. Bulk electrode geometries have diffusion-limited kinetics and relatively low energy and power densities. Nanostructured electrodes offer extremely short ion diffusion pathlengths and relatively numerous reaction sites. 3DOM SnO2 thin films, 3DOM Li4Ti 5O12 powders, and 3DOM carbon monoliths have been fabricated and characterized in this work as Li-ion anode materials, with 3DOM carbon exhibiting an enormous rate capability beyond similarly prepared, but non-templated, bulk carbon. Furthermore, a novel battery design that is three-dimensionally interpenetrated on the nanoscale was prepared and evaluated in this research.