Design And Analysis Of High Frequency Transformer Winding Robot

The large consumption of consumer electronics products has led to the rapid development of high-frequency transformers and related industries. However, the production of small high-frequency transformer coils and inductive coils is subject to delays in the production of equipment, resulting in labor-intensive industries, labor-intensive and inefficient. The intrduction of industrial robot technology to improve the overall compettiveness of the transformer winding industry has an important role, while similar industries have an important reference.In this paper, the design process of high-frequency transformer winding robot is taken as the research content. Firstly, the demand analysis of the high-frequency transformer is carried out, and the function and performance parameters are determined. Then the design scheme of the robot is proposed. Then, the kinematics model of the robot is established,and the kinematics of the robot is obtained and deduced. The Jacobian matrix is obtained. A software for visual analysis of robot workspace is designed for secondary development of PRVC toolbox using MATLAB scripting language. The virtual prototype of the wound robot is established by using ADAMS software. The pre-stressed modal analysis of the winding robot under gravity is carried out. A Cartesian space trajectory planning method is used to specify a feasible trajectory for the winding robot. The joint motion parameters are obtained by MATLAB/SIMULINK and ADAMS.The model parameters of the main parts are selected, and the hardware and software of the control system are built. The physical protoype of the winding robot is obtained. The operation stability and the non - singular position repeatability are tested. The test result proves the correctness of the design sccheme.