Research On Super-thick High Speed Coiling Robot

Because of its thick thread diameter ,difficult bend ,narrow space and too many freedoms of motor rotor winding,we design and manufacture a new type of high-speed coiling machine according to the theory of bionics and robotics,and then optimize and improve mechanism and scheme .At last we can realize roiling action and improve producitity and augment economic profit.According to the problems in the experiment,we need to improve the accuracy of roiling machine so as to advance its stability.ln the high-speed roiling robot system,the key components that influence the accuracy of robot are manipulator and fork mechanism. So this paper lays emphasis on the accuracy arithmetic of robot machanism and calculates its location accuracy.On the next step,we calculate its tensile force and emulate its flexibility distortion of flexible member with the help of ANSYS software.At last ,we solve the problem and enhance the stability of roiling machine.Master-slave control mode is adopted depending on coiling robot control requirements.The control system that combines strong data processing ability of industrial PC with high-reliability of PLC has excellent performance. And then the communication program between PC and PLC is developed in the object oriented C++Builder environment. Now the coiling robot has accomplished automatic coiling of motor rotor winding, and achieved high coiling quality.