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New materials systems for advanced tribological and environmental applications

Posted on:2007-05-31Degree:Ph.DType:Dissertation
University:University of Illinois at Urbana-ChampaignCandidate:Xiao, WeiFull Text:PDF
GTID:1448390005470343Subject:Engineering
Abstract/Summary:
In this study, two different materials systems were developed to address current industrial problems of wear. The first system consisted of sterically hindered aliphatic polyester (SHAP) lubricants for use in hard disk magnetic recording applications. Specific goals included improved adhesion, durability and tribochemical stability compared to commercial perfluoropolyethers. While commercial perfluoropolyether lubricants are subject to catalytic degradation and mechanical scission, or suffer from severe stiction and dewetting problems, SHAP lubricants manifest greatly reduced stiction, superb thermal and oxidation stability, and excellent friction property, and make good candidates for broader applications, such as lubricants for MEMs or general purpose lubricants.;The second material system involved a blend of Polytetrafluoroethylene (PTFE) and an Aromatic Thermosetting Polyester (ATSP) to achieve greatly improved mechanical properties and wear resistance compared to currently available blends of PTFE. The unique solid bonding capability and liquid crystalline nature of ATSP help form high aspect ratio microstructures, which allows fabrication of PTFE/ATSP composites across the entire composition range with greatly improved performance under greatly simplified conditions.;A third project involved the design of new wide-spectrum antibacterial filters for point-of-use systems that are robust and can be easily regenerated and maintained. Silver coated fiberglass with colloidal sized silver particles was developed. Systems made of silver coated fiberglass are highly effective, have high capacity and can be regenerated easily. These disinfection units do not leach silver ions, or add taste or disinfection by-products into the treated water. Protozoa such as Cryptosporidium and Giardia can be held by the filter and destroyed during regeneration. They are an inexpensive, cleaner alternative to current point-of-use systems.
Keywords/Search Tags:Systems
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